BHEL-PEM Training Presentation

AN INDUSTRIAL TRAINING
PRESENTATION
Submitted to :
Mr. Rajeev Gupta
H.O.D
Dept. of Mechanical Engg.
Submitted by :
Vishal Phogat
Class-VIII Sem.(ME III)
Roll No-15425
BACKGROUND
Bharat Heavy Electricals Limited (BHEL) is an
integrated power plant equipment manufacturer

and one of the largest engineering and
manufacturing companies in India in terms of
turnover.
Established on 29 August 1956 & Production
started from 6 November 1960, BHEL ushered in
the indigenous Heavy Electrical Equipment
industry in India.
It is one of the only 7 mega Public Sector
Undertakings (PSUs) of India clubbed under the

esteemed 'Maharatna' status.
It is engaged in the design, engineering,
manufacture,
construction,
testing,
commissioning and servicing of a wide range of
products and services for the core sectors of the
economy, viz. Power, Transmission, Industry,
Transportation, Renewable Energy, Oil & Gas
and Defence.
The wide network of BHEL consists of:

(a) 17 Manufacturing divisions
(b) 2 Repair units
(c) 8 Service centres
(d) 4 Regional offices
(e) 6 Overseas offices
(f) 6 Joint ventures
(g) 15 Regional Marketing Centers
(h) 4 Power Sector Region Centers:
PS-NR
PS-SR
PS-ER
PS-WR
PRODUCTS AND SERVICES

Thermal power Plants
Nuclear powerPlants
Gas based powerPlant
Hydro powerPlants
DG powerPlants
Boilers
Boiler Auxiliaries
Gas generator
Hydro generator
Steam turbine
Gas turbine
Hydro turbine
PROJECT ENGINEERING MANAGEMENT

Project Engineering Management (PEM) Division is
BHELs power plant System Integrator, a nodal agency

providing total engineering solutions for conventional
thermal and gas based power projects and
conventional island of nuclear power plant, enabling
BHEL to offer complete Engineering, Procurement and
Construction (EPC) services for power projects.
PEM coordinates with all the agencies
involved in the setting up of the power plant

and smoothly integrates all the requirements
of manufacturing, fabrication, erection,
commissioning, operations and maintenance,
right at the engineering and design stage.
MECHANICAL AUXILIARY
MAUX is responsible for various activities
relating to proposal & contracts engineering

including engineering development for various
bought-out equipment/packages/systems as well
as support in Vendor registration as described
hereinafter.
Max is divided into 3 sections, each dealing with
different BOIs
I. Water Chemistry, Environment Engineering.
II. Material handling and fuel oil handling.
III. Plant facilities such as ventilation system
MECHANICAL SYSTEAM
ENGINEERING(MSE)
Main activities of the Department are:
Power cycle system engineering.
Thermal calculations and performance
guarantee (PG) test procedure & computation

method.
Water system engineering.
Procurement of Bought out items, as applicable
to various systems being engineered by MSE
deptt
Standardization and development activities.
Maintenance of quality system documents viz;
MECHANICAL PIPING
LAYOUT(MPL)
Key functions performed by MPL are summed
up as under:Development of conceptual plot plan layout.

Development of main equipment plan layout.
Equipment layout of turbine hall at various floors.
Layout of critical piping (main steam, hot reheat,
cold reheat, HP/LP bypass system and feed
water system) .
Static analysis of critical piping.
RANKINE CYCLE
The Rankine cycle is an
idealised thermodynamic
cycle of a heat engine that
converts heat into
mechanical work. The heat
is supplied externally to a
closed loop, which usually
uses water as the working
fluid.
The efficiency of the
Rankine cycle is limited by
the high heat of vaporization
of the working fluid.
THE 4 PROCESSES IN THE

RANKINE CYCLE
There are four processes in the Rankine cycle.
These states are identified by numbers (in brown) in

the above T-s diagram.
Process 1-2: The working fluid is pumped from low
to high pressure. As the fluid is a liquid at this stage

the pump requires little input energy.
Process 2-3: The high pressure liquid enters a
boiler where it is heated at constant pressure by an
external heat source to become a dry saturated
vapour. The input energy required can be easily
calculated using mollier diagram or h-s chart or
enthalpy-entropy chart also known as steam tables.
Process 3-4: The dry saturated vapour expands
through a turbine, generating power. This decreases

the temperature and pressure of the vapour, and some
condensation may occur. The output in this process
can be easily calculated using the Enthalpy-entropy
chart or the steam tables.
Process 4-1: The wet vapour then enters a
condenser where it is condensed at a constant

pressure to become a saturated liquid.
In an ideal Rankine cycle the pump and turbine
would be isentropic, i.e., the pump and turbine
would generate no entropy and hence maximize
the net work output. Processes 1-2 and 3-4
would be represented by vertical lines on the T-S
diagram and more closely resemble that of the
Carnot cycle. The Rankine cycle shown here
prevents the vapor ending up in the superheat
region after the expansion in the turbine, which
reduces the energy removed by the condensers.
MECHANICAL
PIPING LAYOUT
WORK CARRIED OUT IN MPL
Generation of Plot Plan
Development of Main Equipment Plant Layout
Equipment layout of TG HALL at various floor levels
Layout of Critical Composite piping (Main Steam,
Hot Reheat, Cold Reheat, HP and LP Bypass

system and Feed water system), Power Cycle & LP
piping (including Yard Piping)
Development of Piping Isometrics
Static (stress and flexibility) analysis of piping
MPL
Dynamic analysis of critical piping systems
carrying very high temperature & pressure fluids

Designing of hanger & supports of various
pipings
Designing & engineering procurement
assistance for:
i. Thermal Insulation
ii. Metallic Bellows & Rubber Expansion joints
iii. Power cycle (Non-Trichy supply) & low
pressure valves .
Iv. GRV Piping.
MPL
The department also interacts with:
other PEM departments viz. Civil, C&I, MSE,
MAUX, Electrical etc.,

manufacturing units
customer & vendors for the engineering inputs
required for designing the equipment & piping
layout, in addition to obtaining customer
approval.
THANK YOU

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AN INDUSTRIAL TRAINING

integrated power plant equipment manufacturer

It is one of the only 7 mega Public Sector

Undertakings (PSUs) of India clubbed under the

The wide network of BHEL consists of:

PRODUCTS AND SERVICES

PROJECT ENGINEERING MANAGEMENT

BHELs power plant System Integrator, a nodal agency

PEM coordinates with all the agencies

involved in the setting up of the power plant

relating to proposal & contracts engineering

guarantee (PG) test procedure & computation

up as under:Development of conceptual plot plan layout.

THE 4 PROCESSES IN THE

There are four processes in the Rankine cycle.

These states are identified by numbers (in brown) in

Process 1-2: The working fluid is pumped from low

to high pressure. As the fluid is a liquid at this stage

through a turbine, generating power. This decreases

Process 4-1: The wet vapour then enters a

condenser where it is condensed at a constant

Hot Reheat, Cold Reheat, HP and LP Bypass

carrying very high temperature & pressure fluids

MAUX, Electrical etc.,

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