Transformer Efficiency:: All Losses Contribution in Heating Up The Transformers
Transformer Efficiency:: All Losses Contribution in Heating Up The Transformers
Transformer Efficiency:
P
Transformer= =
100%
P
efficiency
out
in
Where
RESULT:
More current flow more
losses more chances of
transformer overheating.
Overloading:
A transformer is loaded beyond its Full load rating Overloading issue
In overloading condition
Transformer tries to supply current which is more than full load current to meet
the load requirements.
Overloading condition losses inside the transformer increases causing
overheating of transformer with the passage of time.
Overloading condition excessive current flow in transformer windings + Core
excessive heat production due to high Eddy current losses in core and high
Copper losses in transformer windings.
May result in thermal damage to transformer due to excessively high
energy losses in transformer.
Overloading protection:
Thermal capacity:
Thermal capacity maximum heat accumulation capacity.
Any material when forced to accumulate more heat than its thermal capacity
thermal damage occurrence.
In transformers, major sources of heat
Thermal sensing element in
accumulation are
overloading relays is the most
1. Current Unbalances.
crucial part and cannot be shut off
2. Transformer
at any condition.
losses.
3.
Ambient temperature.
In overloading relays, Thermal sensing element is used to
determine transformers thermal capacity.
Thermal sensing element sensing a rise or decay in transformer thermal
capacity level under all conditions by taking into account all the sources of heat
accumulation as well as previous loading history.
3
Danger zone
Ambient Temperature
Inrush Current
Transformer
Losses
Current unbalances
LOAD
100
80
60
40
Thermal
Capacity
20
Transformer
cooling system
If
Increase
in current
demand
of
Transformer
overloading
increased
Transformer
After
some
time
normal
operation:
Thermal
capacity
(Simulated
byload
a vessel)
maximum
heat accumulation
Overloading
transformercondition
losses occurs again Vessel starts filling up from the
Ambient
removal
of
temperature
overloading
Losses accumulated
Vessel
Vesselfilling
stops
filling up anymore
Vessel
level thermal+condition
energy
in transformer
level
it left.
Ambient temperature + Losses + Current unbalance Vessel filling
Transformer
With
passage
s cooling
of time,
system
transformer
Cooling
cooling
vessel
system
Vessel
maintaining
decreasing a
Morethe
than
100%
level
Chances
of thermal
damage.
When
Thermal
capacity
vessel
starts
filling
and it depends
on %age overloading and
value considered
Vessel
level
safe
respective time for overloading
More than 100% level Chances of thermal damage of transformer
Overloading protection:
Instantaneous tripping Undesirable for Overloading condition.
As system may get overloaded momentary due to some momentary
disturbance.
Momentary system disturbances borne safely + within a very short
specific time system restores its normal conditions.
Transformer overheating function dependence= Percentage overloading of
transformer + overloading time.
For each transformer there exists a thermal limit Curve.
Transformer thermal limit curve describes overheating/overloading
characteristics of a particular transformer.
Overloading protection relay coordination with transformers thermal limit curve.
ALARM
TRIP
Transformer
Current unbalances
Losses
LOAD
100
80
60
40
Thermal
Capacity
Overloading
20
Transformer
cooling system
Alarm= 70%
Trip= 100%
Over loading
Protection
Thermal
70%
90%
0%
80%
100%
40%
60%
50%
20%
30%
Capacity=