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    Energy Management & Audit

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    Kharabela Bhat
    The document outlines a seminar presentation on energy management and auditing given at the Gandhi Institute of Technology. It defines energy management and auditing, discusses the objectives of energy management and auditing, and describes the different types of energy audits. It also provides information on understanding energy costs, benchmarking energy performance, specific energy norms for different industries, maximizing system efficiency, matching energy usage to requirements, optimizing input energy, fuel substitution, and steps to reduce energy costs. The presentation was prepared by Kharabela Bhat under the supervision of Prof. Ganesh Prasad Khuntia at the Gandhi Institute of Technology.

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    © All Rights Reserved
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    Energy Management & Audit

    Uploaded by

    Kharabela Bhat
    91 views23 pages
    The document outlines a seminar presentation on energy management and auditing given at the Gandhi Institute of Technology. It defines energy management and auditing, discusses the objectives of energy management and auditing, and describes the different types of energy audits. It also provides information on understanding energy costs, benchmarking energy performance, specific energy norms for different industries, maximizing system efficiency, matching energy usage to requirements, optimizing input energy, fuel substitution, and steps to reduce energy costs. The presentation was prepared by Kharabela Bhat under the supervision of Prof. Ganesh Prasad Khuntia at the Gandhi Institute of Technology.

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    The document outlines a seminar presentation on energy management and auditing given at the Gandhi Institute of Technology. It defines energy management and auditing, discusses the objectives of energy management and auditing, and describes the different types of energy audits. It also provides information on understanding energy costs, benchmarking energy performance, specific energy norms for different industries, maximizing system efficiency, matching energy usage to requirements, optimizing input energy, fuel substitution, and steps to reduce energy costs. The presentation was prepared by Kharabela Bhat under the supervision of Prof. Ganesh Prasad Khuntia at the Gandhi Institute of Technology.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    91 views23 pages

    Energy Management & Audit

    Uploaded by

    Kharabela Bhat
    The document outlines a seminar presentation on energy management and auditing given at the Gandhi Institute of Technology. It defines energy management and auditing, discusses the objectives of energy management and auditing, and describes the different types of energy audits. It also provides information on understanding energy costs, benchmarking energy performance, specific energy norms for different industries, maximizing system efficiency, matching energy usage to requirements, optimizing input energy, fuel substitution, and steps to reduce energy costs. The presentation was prepared by Kharabela Bhat under the supervision of Prof. Ganesh Prasad Khuntia at the Gandhi Institute of Technology.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    You are on page 1of 23

    GANDHI INSTITUTE FOR

    TECHNOLOGY

    SEMINAR PRESENATION ON
    ENERGY MANAGEMENT & AUDIT
    UNDER THE SUPERVISION
    OF
    PROF. GANESH PRASAD KHUNTIA
    ELECTRICAL AND ELECTRONICS DEPARTMENT
    GANDHI INSTITUTE FOR TECHNOLOGY
    PREPARED BY
    9/25/16

    KHARABELA BHAT

    Definition of Energy
    Management

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Judicious and effective use of energy to


    maximize profits(minimize costs) and
    enhance competitive positions
    The strategy of adjusting and optimizing
    energy, using systems and procedures so as to
    reduce energy requirements per unit of output
    while holding constant or reducing total costs
    of producing the output from these systems
    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Objective of Energy Management


    To achieve and maintain optimum energy
    procurement and utilisation, throughout the
    organisation.
    To minimise energy costs / waste without
    affecting production & quality.
    To minimise environmental effects.
    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Definition of Energy Audit


    Energy audit is defined as :
    The verification, monitoring and analysis of use
    of energy including submission of technical report
    containing recommendations for improving
    energy efficiency with cost benefit analysis and
    an action plan to reduce energy consumption
    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Objective of Energy Audit


    Primary objective of Energy Audit is to
    determine ways to reduce energy
    consumption per unit of product output or
    to lower operating costs.
    Energy Audit provides a Bench-mark for
    managing energy in the organization.

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Types of Energy Audit


    Preliminary energy audit
    Targeted Energy Audit.
    Detailed energy audit
    Type of energy audit chosen depends on
    - Function and type of industry
    - Depth to which final audit is needed
    - Potential and magnitude of cost reduction desired

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Preliminary Energy Audit


    Methodology

    Preliminary energy audit uses existing, or easily


    obtained data
    Establish energy consumption in the organization
    Estimate the scope for saving
    Identify the most likely areas for attention
    Identify immediate(no-/low-cost) improvements
    Set a reference point
    Identify areas for more detailed study/measurement
    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Targeted Energy Audits


    Targeted energy audits are mostly based upon the
    outcome of the preliminary audit results.
    They provide data and detailed survey of the targeted
    subjects and analysis of the energy flows and costs
    associated with those targets

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Detailed Energy Audit


    Evaluates all energy using system, equipment and
    include detailed energy savings and costs
    Carried out in 3 phases
    - Pre-audit Phase
    - Audit Phase
    - Post-Audit

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Understanding Energy Costs


    Conversion to common unit of energy

    Electricity (1 kWh)

    =860 kcal/kWh

    (3600 KJ)

    Heavy fuel oil (calorific value, GCV) =10000 kcal/litre (42000


    KJ/litre)
    Coal (calorific value, GCV)

    =4000 kcal/kg(18*106 KJ/ton)

    1 K Cal = 4.187 KJ

    9/25/16

    10

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Benchmarking for energy


    performance

    Internal Benchmarking
    - Historical and trend analysis
    External Benchmarking
    - Across similar industries

    Scale of operation, vintage of technology, raw


    material
    specification and quality and product
    specification and quality

    9/25/16

    11

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Benchmarking Energy
    Performance

    Quantification of fixed and variable energy consumption


    trends with respect to production levels
    Comparison of the industry energy performance with
    respect to various production levels (capacity
    utilization)
    Identification of best practices (based on the external
    benchmarking data)
    Scope and margin available for energy consumption and
    cost reduction
    Basis for monitoring and target setting exercises
    9/25/16

    12

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Benchmarking Parameters
    Gross production related
    e.g.

    kWh/T clinker or cement produced (cement plant)

    e.g.

    kWh/MT, kCal/kg, paper produced (Paper plant)

    e.g.

    kCal/kWh Power produced (Heat rate of a power plant)

    e.g.

    Million kilocal/MT Urea or Ammonia (Fertilizer plant)

    Equipment / Utility related


    e.g.

    kWh/ton of refrigeration (on Air conditioning plant)

    e.g.

    % thermal efficiency of a boiler plant

    e.g.

    kWh/NM3 of compressed air generated

    e.g.

    Kwh/litre in a diesel power generation plant

    9/25/16

    13

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Specific Energy Norms for


    Textile Sector

    Energy consumption varies from 3 to 3.5 kWh of electricity


    per kilogram of yarn in a modernized spinning mill.
    In the case of weaving, it varies from 2.9 to 3.1 kWh per
    meter of fabric.
    For knitting units, the energy consumption stands at 0.09 t
    0.2kWh per kg of fabric.
    In the case of dyeing it is 0.04 to 0.15 kWh per kg of fabric.
    Steam consumption in a fabric dyeing unit may vary from 4
    to 9 kg of steam per kg of fabric.
    SOURCE:INTERNET

    9/25/16

    14

    For Captive Power Generation sets more than 1000 KVA or


    1-2 MW the SEC i 0.29 to 0.32 Nm3 per kWh for average

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    880 btu/cfm to 960 btu/cfm. (No proper tuning/ Under loading


    or unequal load balancing leads to higher energy consumption/kWh).

    Specific Oil Consumption in Reheating Furnaces in steel Sector


    should be 75-80 litres per ton (Convert it into equivalent Gas calorific
    value and volume) but it varies from 115 to 130 litres normally.
    Cement Sector limit is given below.
    SEC Thermal 665-995 kcal/kg of clinker. SEC Electrical
    66-127 kWh/ton of cement.

    9/25/16

    SOURCE:INTERNET

    15

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Maximizing system efficiency


    Eliminate steam leakages by trap improvements
    Maximize condensate recovery
    Adopt combustion controls for maximising combustion
    efficiency
    Replace pumps, fans, air compressors, boilers,
    refrigeration compressors, furnaces, heaters and other
    energy conservation equipment, wherever significant
    energy efficiency margins exist.
    9/25/16

    16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Matching Energy Usage to


    Requirement

    Mismatch between equipment capacity and user


    requirement often leads to inefficiencies due to part
    load operations, wastages etc
    Examples :
    -Eliminate throttling
    -Eliminate damper operations
    -Fan resizing for better efficiency

    -Moderation of chilled water temperature for process


    chiing
    needs
    9/25/16

    17

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Optimising Input Energy


    Requirement

    Shuffling of compressors to match needs


    Periodic review of insulation thickness
    Identify potential for heat exchanger networking and
    process integration
    Optimisation of transformer operation with respect to
    load

    9/25/16

    18

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Fuel and Energy Substitution


    Fuel substitution:
    Natural gas is increasingly the fuel of choice as fuel and
    feedstock I the fertilizer, petrochemicals, power and
    sponge iron industries.
    Replacement of coal by coconut shells, rice husk, etc.
    Replacement of Light Diesel Oil (LDO) by Low Sulphur
    Heavy Stock(LSHS).
    Energy substitution:
    Replacement of electric heaters by steam heaters
    9/25/16
    Replacement of steam based hot water by solar

    19

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    Steps to Energy and Cost


    Reduction

    1. Understand the cost of energy


    2. Understand when Energy is used
    3. Understand where Energy is used
    4. Eliminate waste
    5. Maximize Efficiency
    6. Optimize Energy Supply

    9/25/16

    20

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    THANK YOU
    21

    9/25/16

    GANDHI INSTITUTE FOR


    TECHNOLOGY

    ANY QUESTIONS?

    22

    9/25/16
    23

    GANDHI INSTITUTE FOR


    TECHNOLOGY

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