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    3.2 E-OLSS Pump

    Uploaded by

    Eko Sunaryo
    The document describes the E-OLSS hydraulic pump system which uses a variable displacement pump and control valves to efficiently match pump output to machine demands. Key components include a servo valve that adjusts the swash plate angle based on signals from pressure-sensing TVC, CO, and NC cut-off valves. The TVC valve ensures pump torque does not exceed engine output, while the CO and NC valves reduce pressure and output as needed to prevent relief valve losses and minimize leaks. Together these components provide an energy-efficient system to control pump output for varying load conditions.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    3.2 E-OLSS Pump

    Uploaded by

    Eko Sunaryo
    2K views19 pages
    The document describes the E-OLSS hydraulic pump system which uses a variable displacement pump and control valves to efficiently match pump output to machine demands. Key components include a servo valve that adjusts the swash plate angle based on signals from pressure-sensing TVC, CO, and NC cut-off valves. The TVC valve ensures pump torque does not exceed engine output, while the CO and NC valves reduce pressure and output as needed to prevent relief valve losses and minimize leaks. Together these components provide an energy-efficient system to control pump output for varying load conditions.

    Original Description:

    hyd system komatsu

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    © © All Rights Reserved

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    The document describes the E-OLSS hydraulic pump system which uses a variable displacement pump and control valves to efficiently match pump output to machine demands. Key components include a servo valve that adjusts the swash plate angle based on signals from pressure-sensing TVC, CO, and NC cut-off valves. The TVC valve ensures pump torque does not exceed engine output, while the CO and NC valves reduce pressure and output as needed to prevent relief valve losses and minimize leaks. Together these components provide an energy-efficient system to control pump output for varying load conditions.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    2K views19 pages

    3.2 E-OLSS Pump

    Uploaded by

    Eko Sunaryo
    The document describes the E-OLSS hydraulic pump system which uses a variable displacement pump and control valves to efficiently match pump output to machine demands. Key components include a servo valve that adjusts the swash plate angle based on signals from pressure-sensing TVC, CO, and NC cut-off valves. The TVC valve ensures pump torque does not exceed engine output, while the CO and NC valves reduce pressure and output as needed to prevent relief valve losses and minimize leaks. Together these components provide an energy-efficient system to control pump output for varying load conditions.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 19

    E-OLSS Hydraulic Pump.

    Section 3.2

    Section 3.2

    E-OLSS

    E-OLSS Hydraulic Pump


    Introduction.
    The E-OLSS (Electronic Open centre Load Sensing System) is an energy saving
    system to reduce fuel consumption by means of controlling the swash plate angle.
    A Variable-displacement swash plate piston pump is used with an OLSS control valve.
    For this combination to work there is a series of valves mounted on the pump to sense
    the different machine operating demands

    Section 3.2

    E-OLSS

    E-OLSS Hydraulic Pump


    Effective Use of Engine
    Horsepower

    Servo valve

    For optimum out-put of the machine its


    important for the engine to maintain a
    set speed.
    CO, NC Valve
    As the load in the hydraulic system
    changes the discharge amount from
    the pump needs to be adjusted.
    The valves mounted on the hydraulic
    pump that sense the change in
    working conditions.
    1. Servo Valve.
    2. CO valve (Cut-Off control)
    3. NC valve (Neutral control).
    4. TVC valve (Torque Variable Control)

    All the pump control valves and


    servo piston are operated by
    charge pump pressure.
    Section 3.2

    E-OLSS

    TVC Valve
    Servo piston

    E-OLSS Hydraulic Pump


    Servo Valve.
    The Servo Valves controls the pump out-put from the signals received from
    TVC, CO and NC valves.
    The arm is connected into the servo piston and senses the servo piston
    position, this will allow the pump to discharge the volume amount
    corresponding to signal pressure.
    Arm
    Control Piston

    Guide Spool

    Section 3.2

    E-OLSS

    Servo Valve.
    Increase Pump Discharge.
    A signal pressure NC valve
    (Pecn) increase pushing
    Control Piston Left. Control
    Piston stops where it
    balances with spring force.
    At the same time arm (7) uses
    servo piston as a fulcrum,
    pushing Guide Spool to the
    Left.
    The movement of Guide Spool
    will Open Charge pressure
    supply Port (a) to port (h),
    pushing servo piston (j)
    chamber to increase pump
    discharge.
    At the same time servo piston
    chamber (f) port (d) is
    connected to drain.

    Section 3.2

    E-OLSS

    Because of servo piston


    movement the arm will move
    the Guide Spool to the right
    closing off Port (a) to (h).
    Matching Pump output to
    Pecn signal

    Servo Valve
    Decrease Pump Discharge.
    When signal pressure
    (Pecn) drops, springs push
    Control Piston Right.
    Control Piston stops where
    it balances with spring
    force and signal.
    At the same time arm (7)
    uses servo piston as a
    fulcrum, pushing Guide
    Spool to the Right.
    The movement of Guide
    Spool will Close Charge
    pressure supply Port (a) to
    port (h). Opening servo
    piston (j) chamber to drain.
    At the same time servo
    piston chamber (f) port (d)
    is connected port (a)
    charge pump pressure.
    Decreasing pump
    discharge

    Section 3.2

    E-OLSS

    TVC Valve
    TVC Valve.
    TVC (Torque Variable Control) Valve ensures the
    pump torque out-put doesnt exceed the engine
    out-put by monitoring the out-put of all HPV
    pumps. It also changes the work mode depending
    on the signal from the monitor panel (DH,H & G) to
    the TVC solenoid.

    Section 3.2

    E-OLSS

    TVC Valve
    Load is Small.
    The TVC valve sense the
    pressure in all the pumps when
    pressure or load increases the
    pump discharge is reduced by
    reducing the Charge pressure to
    the servo valve (Pe).
    The command current from the
    TVC solenoid pushes pin (9), and
    pressure from all pumps is
    acting on the underside of the
    three TVC spools.
    At the moment the pump
    pressure combined with solenoid
    pressure are not strong enough
    to over come spring (1). As a
    result port (a) and ports (b) is
    completely open. Allowing a
    good flow of signal pressure to
    the servo valve.
    In this position the pump
    discharge becomes maximum.

    Section 3.2

    E-OLSS

    TVC Valve

    Load is Large.
    As pump pressure increases, this
    pushes against spring (1).
    Moving TVC spool up until it
    balances with spring force. Closing
    the flow from port (Psv) to port (Pe).
    As a result the flow of oil to the
    servo piston is throttled.
    Main pump discharge is decreased.
    The TVC valve maintains a constant
    pump absorption torque. So TVC out
    put pressure (Pe) is controlled by
    pump discharge pressure.

    Section 3.2

    E-OLSS

    CO and NC Valve
    CO (Cut Off) valve, when the load becomes
    large during operation and the main
    pump discharge pressure raises to a
    point close to relief pressure, the Cut Off
    valve acts to reduce pump discharge in
    order to reduce relief loss.
    NC (Neutral Control): Reduces pump out-put
    during fine control or when all levers are
    in neutral. The signal is received from
    the jet sensors.
    CO Valve

    NC Valve

    Section 3.2

    E-OLSS

    CO Valve

    Load is Small
    Currently the pump
    output pressure is not
    close to main relief
    pressure.
    So spring (3) is able to
    push CO spool fully open
    allowing signal (Pec) to
    flow to servo valve and
    maximum pump
    discharge occur.

    Section 3.2

    E-OLSS

    CO Valve

    Mains Pressure
    Close to Relief
    If the load increases and
    main pump discharge
    pressure comes close to
    main relief pressure.
    There is enough force in
    chamber (5) to push
    spool up against spring.
    This will throttle port
    (Pe) to port (Pec) and
    port (c) is opened
    allowing signal pressure
    to drain to tank.
    Pump discharge amount
    becomes minimum.

    Section 3.2

    E-OLSS

    CO Valve

    Cut Off Cancel.


    When the heavy lift
    solenoid is activated this
    will direct charge pressure
    to port (Pc).
    Pushing down on piston (2)
    stopping the pump
    pressure from closing off
    (Pec) signal when pump
    discharge pressure goes up
    to main relief pressure.
    As a result the pump
    discharge remains at a
    maximum at relief pressure.

    Section 3.2

    E-OLSS

    CO Valve.
    Cut Off Cancel Function.
    With a combination of Two Stage relief and CO cancel function ON this will increase the
    boom lifting power by approximately 10 %.

    Section 3.2

    E-OLSS

    NC Valve
    Levers in Neutral
    The NC valve controls the
    main pump discharge
    amount according to the
    amount that the control
    valve spool is operated.
    This flow control function
    deduces the neutral loss
    and fine control.
    The Jet Senses pick up the
    flow of oil returning to the
    tank through the control
    valve.
    Levers in neutral the
    differential pressure in the
    Jet Senses becomes
    maximum.
    (Pt) pressure pushing on
    piston (10) becomes larger
    than spring tension.
    As a result closing off port
    (Pec) to port (Pecn)
    Section 3.2

    E-OLSS

    NC Valve

    Control Levers are


    Operated.
    When the control valve is
    moved the Jet Sensor
    differential pressure goes
    down in accordance with
    movement of the control
    valve.
    The pressure (Pt) is no
    longer strong enough to
    push down on the spring.
    NC spool moves up opening
    port (Pec) to port (Pecn).
    As a result the servo piston
    receives the signal to
    increase pump discharge.

    Section 3.2

    E-OLSS

    Charge Pump
    The Charge Pump supplies:
    1. PPC circuit for PPC valves and solenoids.
    2. Pump control.
    Its important to maintain good Charge Pump Pressure as it directly effects the
    pump performance

    PC 200/220-5 the Charge Pump


    is mounted on the end of the
    main pump
    Section 3.2

    E-OLSS

    Charge Pump
    Charge pump for the PC1250-7 excavator is mounted in a back of gear
    pumps. The bank of pumps is found between the two work equipments and
    swing pumps.

    PPC/charge pressure Pump


    After Cooler Fan Pump
    PTO Lubrication Pump

    Section 3.2

    E-OLSS

    E-OLSS Hydraulic Pump

    End of
    E - OLSS

    Section 3.2

    E-OLSS

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