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    Coal Handling System

    Uploaded by

    Kumaraswamy
    The document provides specifications for the coal handling system for a 600 MW power plant. It specifies key parameters including a coal requirement of 402 TPH, a rated system capacity of 1400 TPH, and crushed coal storage for 21 days. The system involves transporting coal via trucks to a track hopper, then using various conveyors, crushers, screens, and a stacker-reclaimer system to store and feed coal to bunkers.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Coal Handling System

    Uploaded by

    Kumaraswamy
    272 views30 pages
    The document provides specifications for the coal handling system for a 600 MW power plant. It specifies key parameters including a coal requirement of 402 TPH, a rated system capacity of 1400 TPH, and crushed coal storage for 21 days. The system involves transporting coal via trucks to a track hopper, then using various conveyors, crushers, screens, and a stacker-reclaimer system to store and feed coal to bunkers.

    Original Description:

    Complete Coal Handling System

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    The document provides specifications for the coal handling system for a 600 MW power plant. It specifies key parameters including a coal requirement of 402 TPH, a rated system capacity of 1400 TPH, and crushed coal storage for 21 days. The system involves transporting coal via trucks to a track hopper, then using various conveyors, crushers, screens, and a stacker-reclaimer system to store and feed coal to bunkers.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    272 views30 pages

    Coal Handling System

    Uploaded by

    Kumaraswamy
    The document provides specifications for the coal handling system for a 600 MW power plant. It specifies key parameters including a coal requirement of 402 TPH, a rated system capacity of 1400 TPH, and crushed coal storage for 21 days. The system involves transporting coal via trucks to a track hopper, then using various conveyors, crushers, screens, and a stacker-reclaimer system to store and feed coal to bunkers.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 30

    Specifications

    Coal req for 600 MW 402 TPH


    Working Hrs of CHS 16 Hrs
    Rated system capacity 1400 TPH
    Crushed coal storage capacity 21 Days
    Stored size (-)25mm
    Transportation through Trucks

    02/28/17 07:48 AM COAL HANDLING SYSTEM 2


    02/28/17 07:48 AM COAL HANDLING SYSTEM 3
    Trucks
    Trucks (ROM
    (ROM coal)
    coal) Track
    Track hopper
    hopper

    Paddle
    Paddle feeder
    feeder

    Belt
    Belt conveyor
    conveyor

    ILMS
    ILMS (BCN3A\3B)
    (BCN3A\3B)

    Coal size
    Screener
    Screener -300mm

    Coal size -25mm Crusher

    Belt
    Belt feeder
    feeder

    Trunk
    Trunk conveyor
    conveyor SCR
    SCR (Stacking)
    (Stacking) Stock
    Stock pile
    pile

    Trunk
    Trunk conveyor
    conveyor SCR
    SCR (Reclaiming)
    (Reclaiming)
    Direct feeding
    Belt
    Belt conveyor
    conveyor

    Metal detector (8A\8B)

    Inline
    Inline conveyor
    conveyor scale
    scale (9A\9B)
    (9A\9B)

    Inline
    Inline Magnetic
    Magnetic Separator
    Separator (9A\9B)
    (9A\9B)

    Travelling
    Travelling Tripper
    Tripper

    Bunkers
    02/28/17 07:48 AM COAL HANDLING SYSTEM 4
    02/28/17 07:48 AM COAL HANDLING SYSTEM 5
    Single truck capacity (40-60)T
    No of trucks req per hour 35
    Trucks operation time per day 16hr

    02/28/17 07:48 AM COAL HANDLING SYSTEM 6


    75m length.

    One rake storage capacity.

    RCC construction with TISCRAL liners of 20 mm


    thickness.

    Provision for laying railway track on track hopper.

    02/28/17 07:48 AM COAL HANDLING SYSTEM 7


    Install under the track hopper . Rotary discharge type
    4 nos. ( 2 W + 2 S ). Hydraulic Driven
    Capacity 800 TPH .

    02/28/17 07:48 AM COAL HANDLING SYSTEM 8


    Vibrating Grizzly type screens.
    1 working + 1 Stand by
    Each 1400 TPH capacity.
    Screening Size (-)25 mm

    02/28/17 07:48 AM COAL HANDLING SYSTEM 9


    1 working + 1 Stand by
    Each 1400 TPH capacity.
    Ring Granulator Type Crusher.
    Lump coal size - 300mm
    Crushed size - 25 mm

    02/28/17 07:48 AM COAL HANDLING SYSTEM 10


    One working + one stand by
    Reversible rail mounted type.
    Operating on bi-directional conveyor ( 11&12).
    Stacking & Reclaiming Capacity 1400 TPH.
    Length of the Boom conveyor 43 m.
    Track gauge length 7 m.
    During Reclaiming 50 discharges of bucket
    wheel per minute

    02/28/17 07:48 AM COAL HANDLING SYSTEM 11


    02/28/17 07:48 AM COAL HANDLING SYSTEM 12
    UNI DIRECTIONAL BI-DIRECTIONAL

    Belt sway less and Belt sway is high


    controllable
    Power consumption is Power consumption is
    high low

    ** Though the initial cost of the bi-directional conveyor is high, it


    is been selected . Because the power consumption is less..

    Trunk conveyor length 700m.

    02/28/17 07:48 AM COAL HANDLING SYSTEM 13


    Trapezoidal Triangular

    I. Pile formed by slewing I. Formed by Single point


    of stacker discharge
    II. Boom conveyor length II. Boom conveyor length
    43 m 30m
    III. More amount of coal III. Less in amount
    can be stored
    IV. High cost of SCR IV. Low cost of SCR

    Proposed cross section ------------


    TRAPEZOIDAL
    02/28/17 07:48 AM COAL HANDLING SYSTEM 14
    350
    8.75 M

    40 M 500 M

    Crushed coal storage capacity 21 days for 2*600 MW


    units

    Total stock req including PLF 3,44,433 Tonnes.

    No of piles 4

    02/28/17 07:48 AM COAL HANDLING SYSTEM 15


    PARMETERS DESIGN SM COAL INDIAN COAL
    COAL(50:50)

    Proximate
    Analysis(ARB) In % In % In %

    Ash 20.68 2.04 39.31


    VM 27.59 33.98 21.20
    FC 28.58 28.16 28.99
    Sulphur 0.44 0.29 0.59
    HGI 47 47 45
    GCV in 3932 4134 3729
    Kcal/Kg
    02/28/17 07:48 AM COAL HANDLING SYSTEM 16
    Blending = 50% SM coal + 50% high ash Indian coal .
    Coal stored in different stockpiles would be blended by
    reclaiming coal from different stock piles and
    conveying the same on the common succeeding
    conveyors.
    Flow would be divided by flow dividers at the head
    end of the trunk conveyors.
    Not a homogeneous mix.

    02/28/17 07:48 AM COAL HANDLING SYSTEM 17


    Rated capacity 1400 TPH.
    Width 1400 mm.
    Troughing Angle 350
    Belt Speed 2.8 m/s.
    With Fire retardant grade cover
    Motor capacity 1.25 of the rated

    02/28/17 07:48 AM COAL HANDLING SYSTEM 18


    IDLERS

    BELT PULLEY

    LOAD CELLS

    02/28/17 07:48 AM COAL HANDLING SYSTEM 19


    02/28/17 07:48 AM COAL HANDLING SYSTEM 20
    Conveyor Gallery
    Walkways
    Conveyor tunnel
    Brakes
    Belt Cleaners

    02/28/17 07:48 AM COAL HANDLING SYSTEM 21


    Brakes
    Electro-hydraulic thrustor brakes of fail safe design to adjust
    the coasting time of the conveyors in order to prevent spillage
    of material

    02/28/17 07:48 AM COAL HANDLING SYSTEM 22


    V type internal belt cleaner

    External belt cleaner

    Sprung blade type belt cleaner


    02/28/17 07:48 AM COAL HANDLING SYSTEM 23
    ILMS
    Remove tramp iron & other magnetic
    materials
    provided @ conveyors BCN- 3A/B & 9A/B

    Metal detector
    Detect non magnetic metal pieces & heavy
    iron pieces
    Provided on BCN 9A/B

    02/28/17 07:48 AM COAL HANDLING SYSTEM 24


    02/28/17 07:48 AM COAL HANDLING SYSTEM 25
    @ BCN 1A/1B Measure & control of coal arrival
    @ BCN 9A/9B Measure the amt of coal feed to
    the boiler bunker.
    In SCR Measure the coal avail in the stock
    yard & to know the rate of stacking
    & reclaiming

    02/28/17 07:48 AM COAL HANDLING SYSTEM 26


    @ BCN 1A/1B Measure & control of coal arrival
    @ BCN 9A/9B Measure the amt of coal feed to
    the boiler bunker.
    In SCR Measure the coal avail in the stock
    yard & to know the rate of stacking
    & reclaiming

    02/28/17 07:48 AM COAL HANDLING SYSTEM 27


    @ BCN 1A/1B Measure & control of coal arrival
    @ BCN 9A/9B Measure the amt of coal feed to
    the boiler bunker.
    In SCR Measure the coal avail in the stock
    yard & to know the rate of stacking
    & reclaiming

    02/28/17 07:48 AM COAL HANDLING SYSTEM 28


    Dry fog Compressed air + water.
    Used to suppress and control dust in crusher
    houses, junction towers and transfer houses.
    principle of agglomeration.
    Dust + fog droplets Settle down.

    02/28/17 07:48 AM COAL HANDLING SYSTEM 29

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