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Saurabh Gas Turbine ME

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GAS TURBINE

Saurabh pande
pandesaurabh22@gmail.com
Simple Brayton Cycle
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Closed Cycle compared to Open
Cycle turbine
Merits Demerits
Higher thermal efficiency Complexity
Reduced size Large amount of cooling
No contamination water is required.
Improved heat Dependent System
transmission Not economical for
Lesser Fluid friction moving vehicles as
No loss in working weight /kW developed is
medium high.
Greater output Requires the use of very
large air heater.
Inexpensive fuel.

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Working principle
1. Air is compressed(squeezed) to high pressure by a
compressor.
2.Then fuel and compressed air are mixed in a combustion
chamber and ignited.
3.Hot gases are given off, which spin the turbine wheels.

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Advantages of gas turbine
power plant
Storage of fuel requires less area and handling is easy.
The cost of maintenance is less.
It is simple in construction. There is no need for boiler,
condenser and other accessories as in the case of steam
power plants.
Cheaper fuel such as kerosene , paraffin, benzene and
powdered coal can be used which are cheaper than petrol
and diesel.
Gas turbine plants can be used in water scarcity areas.
Less pollution and less water is required.
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Disadvantages of gas turbine
power plant
66% of the power developed is used to drive the
compressor. Therefore the gas turbine unit has a low
thermal efficiency.
The running speed of gas turbine is in the range of
(40,000 to 100,000 rpm) and the operating temperature is
as high as 1100 12600C. For this reason special metals
and alloys have to be used for the various parts of the
turbine.
High frequency noise from the compressor is
objectionable.

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Performance Terms
Pressure Ratio- Ratio of the cycles highest pressure to its lowest pressure.
Work Ratio: Ratio of network output to the total work developed in the
turbine.
Air Ratio: kg of air entering the compressor inlet per unit of cycle net output,
Kg/kWh
Compression efficiency: Ratio of work needed for ideal air compressor
through a given pressure range to work actually used by the compressor.
Engine Efficiency: It is the ratio of the work actually developed by the turbine
expanding hot power gas through a given pressure range to that would be
yeilded for ideal expansion conditions
Machine Efficiency: Collective term of engine efficiency and compressor
efficiency of turbine and compressor.
Combustion Efficiency: It is the ratio of heat actually released by 1 g of the
fuel to heat that would be released by complete perfect combustion.
Thermal Efficiency: It is the percentage of total energy input appearing as net
work output of the cycle.
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Basic Components

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Basic Components
Compressor
Draws in air & compresses it
Combustion Chamber
Fuel pumped in and ignited to burn with compressed
air
Turbine
Hot gases converted to work
Can drive compressor & external load

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Basic Components
Compressor
Draws in air & compresses it
Combustion Chamber
Fuel pumped in and ignited to burn with compressed
air
Turbine
Hot gases converted to work
Can drive compressor & external load

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Basic Components
Compressor
Draws in air & compresses it
Combustion Chamber
Fuel pumped in and ignited to burn with compressed
air
Turbine
Hot gases converted to work
Can drive compressor & external load

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Compressor

Supplies high pressure air for combustion


process
Compressor types
Radial/centrifugal flow compressor
Axial flow compressor

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Compressor

Radial/centrifugal flow
Adv: simple design, good
for low compression
ratios (5:1)
Disadvantage: Difficult to
stage, less efficient
Axial flow
Good for high
compression ratios (20:1)
- Most commonly used

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Compressor

Controlling Load on Compressor


To ensure maximum efficiency and allow for
flexibility, compressor can be split into HP &
LP sections
Vane control: inlet vanes/nozzle angles can be
varied to control air flow
Compressor Stall
Interruption of air flow due to turbulence

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Use of Compressed Air

Primary Air (30%)


Passes directly to combustor for combustion
process
Secondary Air (65%)
Passes through holes in perforated inner shell
& mixes with combustion gases
Film Cooling Air (5%)
Insulates/cools turbine blades

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Combustion Chambers

Where air & fuel are mixed, ignited, and


burned
Spark plugs used to ignite fuel
Types
Can: for small, centrifugal compressors
Annular: for larger, axial compressors (LM
2500)
Can-annular: for really large turbines

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Turbines

Consists of one or more stages designed to


develop rotational energy
Uses sets of nozzles & blades
Mainly of two types:-
a) Single shaft
b) Split shaft

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Turbines

Split Shaft
Gas generator turbine drives compressor
Power turbine separate from gas generator turbine
Power turbine driven by exhaust from gas generator
turbine
Power turbine drives power coupling

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Single Shaft

Efficiently operates at constant speeds


Used in GTGS (gas turbine generator systems)
Single shaft
Power coupling on same shaft as turbine
Same shaft drives rotor of compressor and power
components
*Primarily used for electric power because of
constant speed, regardless of load.

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Split Shaft

Best where speeds and loads vary


Used in LM-2500
Power shaft is decoupled from compressor
Allows both to operate at efficient speeds (not
the same)
*More suitable for main propulsion applications
due to the fact that the gas generator turbine
and power turbine operate near their most
efficient speeds throughout a RANGE of load
demands.
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Accessory Drive Assembly

Purpose - Provides motive force for driving


the accessories required for operation and
control of engine
Attached Accessory Equipment
Fuel oil pump
Lube oil pump
Starter (pneumatic, electric, hydraulic)

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Gas Turbine Systems

Air System
Air intakes are located high up & multiple
filters
Exhaust discharged out stacks
Fuel System
Uses either DFM or JP-5
Lubrication System
Supply bearings and gears with oil

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Gas Turbine Systems

Starting System
To get compressor initially rotated, HP air
used (can use electrical also)
Once at certain RPM, fuel injected and spark
ignited
Power Transmission System
Reduction gears used to transfer torque
With split shaft, turbines can run @ different
speeds
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Components of Gas turbine

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Regenerative cycle

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intercooling

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Reheat cycle

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Regeneration, intercooling and
reheat

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