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First Level Inspection Introduction

Patrollers perform various types of inspections including first level inspections, safety inspections, equipment inspections, and production inspections. The patroller inspection process involves inputs like inspection checklists, an activity of performing inspections, and outputs like work requests and emergency calls. Patrollers help control processes, identify issues, prioritize work orders, and provide feedback to improve performance. Key risks of poor inspections include loss of production, quality problems, and equipment stoppages. Patrollers are evaluated based on meeting inspection schedules, completing identified jobs, and preventing stoppages from unidentified faults.

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Adnan Nawaz
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© © All Rights Reserved
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Download as PPT, PDF, TXT or read online on Scribd
1K views

First Level Inspection Introduction

Patrollers perform various types of inspections including first level inspections, safety inspections, equipment inspections, and production inspections. The patroller inspection process involves inputs like inspection checklists, an activity of performing inspections, and outputs like work requests and emergency calls. Patrollers help control processes, identify issues, prioritize work orders, and provide feedback to improve performance. Key risks of poor inspections include loss of production, quality problems, and equipment stoppages. Patrollers are evaluated based on meeting inspection schedules, completing identified jobs, and preventing stoppages from unidentified faults.

Uploaded by

Adnan Nawaz
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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CEMENT

Patrollers’ inspections
Patrollers’ inspections

 Inspection process

 Different types of inspection

 Risk in case of bad inspection

 Patrollers’ strong points

100305 Patrollers inspection process.ppt 2


What is a process?

 Do you know what a process is?

Controls

INPUTS OUTPUTS
ACTIVITY

Means: Resources, tools, etc…

100305 Patrollers inspection process.ppt 3


Controls

Patrollers’ inspection process INPUTS


ACTIVITY
OUTPUTS

 Inputs Means

 What is the information required to do your activity?

 Outputs
 What are the objectives & the results of your activity?

 Controls
 How do you control the performance of your activity?

 Means
 What do you need to perform your activity (resources, tools…)?

100305 Patrollers inspection process.ppt 4


Controls

Patrollers’ inspection process INPUTS


ACTIVITY
OUTPUTS

Means

Can you define, for the inspections done by patrollers

 What are the inputs? Origins?

 What are the outputs? Destination?

 What are the means?

 What are the controls?

100305 Patrollers inspection process.ppt 5


Patrollers’ inspection process

•Equipment stoppages
•Work requests’ creation

Controls

•Inspection roads •Work Requests


INPUTS OUTPUTS
& checklists ACTIVITY •Emergency calls
(daily, weekly, •Adjustments
monthly etc.) •Documentation
Means: Resources, tools, etc… improvement

•Training
•Equipment & process
understanding
•Work request software

100305 Patrollers inspection process.ppt 6


P1 = 1st level inspection Flow chart

100305 Patrollers inspection process.ppt 7


How to build a 1st level inspection route?

 Cross functional process -> see POM

 On the job

 Let’s practice with P&M

100305 Patrollers inspection process.ppt 8


Few reminders about POM

 To be added

100305 Patrollers inspection process.ppt 9


What are the different inspection types?

Specific
inspections Running
inspections

First level Safety


inspections inspections
Process
inspections

Equipment
Inspections inspections
on stopped
equipment Production
inspections

100305 Patrollers inspection process.ppt 10


Patrollers’ inspections

 On equipments
 Only to check if equipment can play its role regarding production
 Level one Inspections
• essentially involve the four senses (sight, hearing, touch, and smell),
• without any special tools and without recording any values or
measurements.

 In running conditions

 Production conditions
 Stocks’ levels

 Process point of view


 Few process parameters linked with production

100305 Patrollers inspection process.ppt 11


What are the risks in case of badly done inspections?

 Loss in performance

 Bad products’ quality

 Equipment stoppages

100305 Patrollers inspection process.ppt 12


Patrollers’ strong points

 Can perform structured running inspections 24h a day

 Maintains control of the process within defined ranges

 Corrects with his colleagues process adjustments before damage


occurs

 Help to determine WO priorities

 Provide feedback to Inspectors


 Process abnormalities
 Equipment abnormalities
 Loss in Performance

100305 Patrollers inspection process.ppt 14


Patroller KPI,s

 Three KPI,s are there by which a patroller is tracking.

1. Inspections done by Patroller Vs Inspection in schedule

2. % of jobs completed as identified in first level inspection

3. Stoppages due those faults which are not Identified in


inspection

100305 Patrollers inspection process.ppt 15

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