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    Qaqc Section: Presented To QAQC Safety Session at Jakarta MRT Project July 15, 2017

    Uploaded by

    Wildan Al Baihaqi
    This document discusses quality assurance and quality control (QAQC) procedures for a metro rail project in Jakarta. It outlines the interactions between design, construction, quality assurance, and project management teams. It also describes approval processes for construction documents, inspection flows for various construction activities, examples of inspection test plans, and procedures for handling non-conformances before and after work is done. Improvement suggestions include conducting tests/simulations for foremen, additional training for certain jobs, site engineer oversight, and penalties for suppliers providing low quality goods.

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    © All Rights Reserved
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    Qaqc Section: Presented To QAQC Safety Session at Jakarta MRT Project July 15, 2017

    Uploaded by

    Wildan Al Baihaqi
    159 views17 pages
    This document discusses quality assurance and quality control (QAQC) procedures for a metro rail project in Jakarta. It outlines the interactions between design, construction, quality assurance, and project management teams. It also describes approval processes for construction documents, inspection flows for various construction activities, examples of inspection test plans, and procedures for handling non-conformances before and after work is done. Improvement suggestions include conducting tests/simulations for foremen, additional training for certain jobs, site engineer oversight, and penalties for suppliers providing low quality goods.

    Original Description:

    improvement engineering

    Original Title

    Improvement

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    This document discusses quality assurance and quality control (QAQC) procedures for a metro rail project in Jakarta. It outlines the interactions between design, construction, quality assurance, and project management teams. It also describes approval processes for construction documents, inspection flows for various construction activities, examples of inspection test plans, and procedures for handling non-conformances before and after work is done. Improvement suggestions include conducting tests/simulations for foremen, additional training for certain jobs, site engineer oversight, and penalties for suppliers providing low quality goods.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    159 views17 pages

    Qaqc Section: Presented To QAQC Safety Session at Jakarta MRT Project July 15, 2017

    Uploaded by

    Wildan Al Baihaqi
    This document discusses quality assurance and quality control (QAQC) procedures for a metro rail project in Jakarta. It outlines the interactions between design, construction, quality assurance, and project management teams. It also describes approval processes for construction documents, inspection flows for various construction activities, examples of inspection test plans, and procedures for handling non-conformances before and after work is done. Improvement suggestions include conducting tests/simulations for foremen, additional training for certain jobs, site engineer oversight, and penalties for suppliers providing low quality goods.

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    You are on page 1of 17

    QAQC SECTION

    Presented to QAQC Safety Session at Jakarta MRT


    Project
    July 15, 2017
    Internal Interaction With Other Section
    Technical Design Quality Assurance
    Design Team Approved
    NONO Construction Plan
    Method Statement
    Site Quality Plan
    Construction INPUTS included to
    Manufacturing
    Team Construction
    Quality Plan
    Section
    Quality Control Plan
    Inspection and Test
    Plan (ITP)

    Controlling
    Quality Control
    Construction
    Process
    Inspection, Test, and
    Checking
    Product Control Product

    Project JMCMC on behalf


    Manager MRTJ
    Document Approval Flow
    JMCMC on behalf
    Construction, Design Quality Assurance MRTJ

    Submit Material
    Check & Comment,
    Approval, Method
    Upon satisfaction,
    Statement,
    Submit for Approval
    Shop drawing

    Resubmit Material Comment


    Approval, Method Discussion, Revision and
    Statement, Shop drawing Resubmit until approved

    Comment and/or
    Submit to owner Approval Return back to
    SOWJ

    Inform to another CONTINUE UNTIL APPROVAL


    Department if Reject.
    Discussion, Revision and
    Resubmit until approved
    Inspection Flow
    QC & Construction QC JMCMC on behalf MRTJ

    Review Daily inspection


    Daily Site inspection by
    report i.e defect list,
    QC Engineer and make a
    ITP, monitor
    report
    outstanding NCR

    Completion of site work, Arrange RFI (Request Confirm Inspection Date


    After internal For Site Inspection) to and Time, Witness or
    inspection, request QC owner. Approved
    to arrange RFI.

    JOINT INSPECTION
    (Action of each party as per inspection Test
    Plan(ITP)

    SOWJ to rectify and PROCESS CONTINUE


    UNTIL APPROVAL
    repair, call for
    inspection upon
    completion Issued Inspection
    Record to Engineer
    Sample of Inspection Flow
    Construction of D-Wall
    Excavation Work

    Slurry
    material Excavation
    monitoring monitoring

    Arrangement rebar and Rebar & stop Installing rebar and stop
    stop joint joint material joint
    check

    Installation
    rebar & stop
    joint check

    A
    Sample of Inspection Flow
    Construction of D-Wall
    A

    Concrete arrive to site Concrete


    Pouring Concrete
    check

    Pouring
    concrete
    monitoring

    Finish
    Sample of Inspection Flow
    AAC Wall Work

    Arrangement AAC Block AAC material Installing AAC Block


    check

    AAC
    installation
    check

    Plaster &
    Arrangement plaster & skim skim coat Installing plaster and skim
    coat material coat
    check

    installation
    check

    Finish
    Sample of Document
    Sample of ITP
    How do we handle Non-
    Conformance Before work done?
    Contractor found Non-Conformance
    on site

    Contractor submit FCN to JMCMC by


    Hardcopy and Aconex containing:
    1. Detail of Non-Conformance
    2. Propose Method of Rectification

    JMCMC make comment by Aconex

    Contractor commence to work


    How do we handle Non-
    Conformance After Work done?
    Contractor found Non-Conformance
    on site

    Contractor submit NCR to JMCMC by


    Hardcopy and Aconex containing:
    1. Detail of Non-Conformance
    2. Propose Method of Rectification
    3. Target Completion Date
    4. Propose measure to prevent re-
    occurrence

    JMCMC make comment by Aconex

    Contractor commence to work

    JMCMC confirm the completion of


    work, sign on NCR for closing out and
    send to Contractor and MRTJ by
    Aconex
    Inspection and Test at Site

    Slump Test Slump Test

    Painting Test Bolt Tightening Test


    Inspection and Test at Laboratory

    Rebar Test

    PeformanceTest for Compressive


    Tunnel Segment Strength Test
    IMPROVEMENT
    Analisis masalah dengan
    Fishbone Diagram
    Unsafe Act and Personal/Human
    Condotion Factor

    Non-Corformance/ Lack of
    Immediate Cause Basic Cause
    accident commitment

    Lack of Control Job Factor


    Usulan Improvement

    ■ Mengadakan tes/simulasi untuk mandor


    ■ Mengadakan pelatihan tambahan pada pekerjaan tertentu
    ■ Pendampingan oleh site engineer di lapangan
    ■ Menerapkan sistem denda bila supplier terbukti memberikan
    kualitas yang rendah
    THANK YOU

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