Lubrication is the process of reducing friction between moving surfaces by introducing a lubricant. Lubricants function by reducing wear, heat, energy loss, and smooths motion. There are three main lubrication mechanisms: fluid film lubrication using a thick lubricant layer; boundary lubrication using a thin molecular layer; and extreme pressure lubrication using additives to withstand high pressures and temperatures. Lubricants are classified as liquid, semi-solid greases, solid dry lubricants, or emulsions, and are used in machinery, engines, and various industrial applications.
Lubrication is the process of reducing friction between moving surfaces by introducing a lubricant. Lubricants function by reducing wear, heat, energy loss, and smooths motion. There are three main lubrication mechanisms: fluid film lubrication using a thick lubricant layer; boundary lubrication using a thin molecular layer; and extreme pressure lubrication using additives to withstand high pressures and temperatures. Lubricants are classified as liquid, semi-solid greases, solid dry lubricants, or emulsions, and are used in machinery, engines, and various industrial applications.
Lubrication is the process of reducing friction between moving surfaces by introducing a lubricant. Lubricants function by reducing wear, heat, energy loss, and smooths motion. There are three main lubrication mechanisms: fluid film lubrication using a thick lubricant layer; boundary lubrication using a thin molecular layer; and extreme pressure lubrication using additives to withstand high pressures and temperatures. Lubricants are classified as liquid, semi-solid greases, solid dry lubricants, or emulsions, and are used in machinery, engines, and various industrial applications.
Lubrication is the process of reducing friction between moving surfaces by introducing a lubricant. Lubricants function by reducing wear, heat, energy loss, and smooths motion. There are three main lubrication mechanisms: fluid film lubrication using a thick lubricant layer; boundary lubrication using a thin molecular layer; and extreme pressure lubrication using additives to withstand high pressures and temperatures. Lubricants are classified as liquid, semi-solid greases, solid dry lubricants, or emulsions, and are used in machinery, engines, and various industrial applications.
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Lubricant: The substance reduces
the frictional forces between two
moving/sliding surfaces
Lubrication: The process of reducing
frictional resistance between moving/sliding surfaces, by the introduction of lubricants in between them, is known as lubrication. Functions of Lubricant 1.It reduces surface deformation, wear and tear, 2.It reduces the loss of energy in the form of heat (or) it acts as a coolant. 3.It reduces the energy loss, so that machine efficiency is enhanced. 4.It reduces the expansion of metal by local frictional heat. 5.It avoids seizure of moving parts. 6.It avoids the unsmooth relative motion of the moving parts. 7.It reduces the maintenance and running cost of the machine. Mechanism of Lubrication: •: The lubrication is affected mainly by three types of mechanisms. 1.Fluid film or thick film or hydrodynamic lubrication 2. Boundary Lubrication or thin film lubrication:
3.Extreme pressure lubrication
Fluid film or thick film or hydrodynamic lubrication In this mechanism the moving surfaces are separated from each other by a fluid thick film of at least 1000Å thick. The lubricant should have minimum viscosity under working conditions. This occurs in the case of a shaft running at a fair speed with low load Delicate instruments, light machines like watches, clocks, guns, sewing machines, specific instruments etc. are provided with this type of lubrication. Hydrocarbon oils are considered to be satisfactory lubricants for fluid film lubrication. Boundary Lubrication or thin film lubrication This is at high load and low speed. This is happens when • A shaft starts moving from rest. (or) • The speed is very low (or) • The load is very high and Under such conditions Viscosity of the oil is too low, the friction is reduced with a thick protection layer of one or two molecules hence it is known as boundary lubrication Ex: Vegetable and animal oils mixed with mineral oils, Graphite & Molybdenum disulphide used for boundary lubrication Extreme pressure lubrication Under heavy load and high speed operating conditions, the liquid lubricants cannot service as lubricants at that high pressure and high temperatures.
Some additives are added to the lubricant to with
stand at high pressure and high temperatures . Such as The chlorinated esters, sulphurized oils and tricresyl phosphate, these additives react with metallic surfaces, at high temperatures to form metallic chlorides, sulphides or phosphides in the form of durable films. These films can with stand very high loads and high temperatures. Classification of Lubricants The lubricants are classified into 4 types based on their physical state. 1.Liquid Lubricants, (or) Lubricating oils 2.Semi-solid, Lubricants (or) Greases 3.Solid Lubricants 4.Emulsions. Liquid Lubricants These lubricating oils provide a continuous fluid film over the metallic surfaces. These lubricating oils are sub classified into 4 types. • Animal & Vegetable oils: The animal and vegetable oils • Mineral Oils: Obtained by the distillation of petroleum. • Blended oils: To improve the typical properties of oils, additives are added. These are called as “Blended oils” • Synthetic lubricants: Synthetic lubricants have been developed, to meet the requirements at operating conditions; these can serve as lubricants in the temperature range -50 to 250 oC. They have high viscosity index. E.g.: Polyglycol ethers, fluoro and chloro hydro carbons, organo phosphates and silicones Semisolid Lubricants: (Greases) Lubricating grease is a semi-solid, consisting of a soap and liquid lubricating oil. The Greases are to 6 types. • Calcium based grease: (or) Cup –greases. Emulsions of oils with calcium soaps • Soda Base greases: Petroleum oils mixed with sodium soaps. • Lithium base greases: Petroleum oils these are thickened by mixing lithium soaps. • Aluminium Soap Grease: Aluminium – soap greases are special purpose lubricants. • Barium – Soap Grease: Barium – soap greases are buttery (or) fibrous texture • Rosin – soap Grease: (Axle greases) These are very cheap Prepared by adding lime to resin & fatty oils. Solid Lubricants Solid lubricants are used, where 1.The liquid lubricating oils and grease cannot be used as lubricants. 2.Combustible lubricants must be avoided. 3.Contamination of grease or lubricating oil is unaccepted. 4.The operating temperatures (or) load is too high.
dispersed as fine droplets in the other. In order to prevent over heating of the tool, efficient cooling and lubrication is required. This is done by emulsions.
Two types of emulsions are used for lubricants:
i) Oil in water type emulsions (or) cutting
emulsions:
ii) Water in oil type emulsions (or) cooling liquids:
Applications of Lubricants 1.Anti wear, anti oxidants, and antifoaming agents. 2. Demulsifying and emulsifying agents. 3. Rust and corrosion inhibitors. 4.In machinery as engine oil, compressor oils gear oils, and piston oils. 5.As hydraulic, brake and gear box fluids. 6.Used in the soap and paint industries. 7.Synthetic lubricants are used in turbines, vacuum pumps and semiconductor devices.