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    5S PPT New

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    aravindan
    This document discusses the 5S principles for organizing the workplace. It begins by explaining the 5S methodology, which stands for Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). Each step is then described in more detail. The document provides examples of how 5S has been implemented successfully at various organizations like RCF, ICF, AWTI, and TTC. It shows "before and after" photos highlighting the improvements from applying 5S. Benefits of 5S like increased efficiency, safety and productivity are highlighted. Challenges to implementation and tips for getting started are also outlined.

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    5S PPT New

    Uploaded by

    aravindan
    386 views85 pages
    This document discusses the 5S principles for organizing the workplace. It begins by explaining the 5S methodology, which stands for Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). Each step is then described in more detail. The document provides examples of how 5S has been implemented successfully at various organizations like RCF, ICF, AWTI, and TTC. It shows "before and after" photos highlighting the improvements from applying 5S. Benefits of 5S like increased efficiency, safety and productivity are highlighted. Challenges to implementation and tips for getting started are also outlined.

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    5S

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    5S ppt New

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    This document discusses the 5S principles for organizing the workplace. It begins by explaining the 5S methodology, which stands for Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). Each step is then described in more detail. The document provides examples of how 5S has been implemented successfully at various organizations like RCF, ICF, AWTI, and TTC. It shows "before and after" photos highlighting the improvements from applying 5S. Benefits of 5S like increased efficiency, safety and productivity are highlighted. Challenges to implementation and tips for getting started are also outlined.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    386 views85 pages

    5S PPT New

    Uploaded by

    aravindan
    This document discusses the 5S principles for organizing the workplace. It begins by explaining the 5S methodology, which stands for Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), and Shitsuke (Sustain). Each step is then described in more detail. The document provides examples of how 5S has been implemented successfully at various organizations like RCF, ICF, AWTI, and TTC. It shows "before and after" photos highlighting the improvements from applying 5S. Benefits of 5S like increased efficiency, safety and productivity are highlighted. Challenges to implementation and tips for getting started are also outlined.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 85

    5S PRINCIPLE

    A SUBRAMANIAN
    LECTURER
    AWTI
    ICF
    27
    30
    51

    62
    23

    47
    40
    10
    58 13
    79
    27
    30

    23

    47
    40
    10
    13
    30
    10
    47
    23
    40 13

    27
    Numbers from 1 to 49

    10
    13

    23 27 30
    40

    47
    Now, compare how many shifts were lost during each step
    See an improvement?
    Numbers from 1 to 49
    10

    13

    23 27 30

    40

    47

    Now, compare how many shifts were lost during each step
    See an improvement?
    FUNDAMENTAL TRUTH
    • If we cannot keep our work place neat , clean and orderly,
    then
    – Nobody will believe that
    • we can produce quality products OR
    • we are even serious about producing quality

    • There is a positive correlation between quality and


    cleanliness
    What is 5S Principle?
    ‘5S Principle’ is a simple tool for
    organizing workplace in a clean,
    efficient and safe manner
    to enhance productivity, visual
    management and standardized
    working.

    It was first developed in Japan in the


    eighties
    5S PRINCIPLE IN BRIEF

    • Seiri (Sorting): Separate needed items from


    unneeded items. Dispose unneeded items.
    • Seiton (Set in Order): A place for everything and
    everything in its place.
    • Seiso (Shine): Cleaning & sweeping everything
    around working area regularly.
    • Seiketsu (Standardize): Maintain the first three
    steps by standardization.
    • Shitsuke (Self Discipline): Everyone understands,
    obeys, and practices the rules.
    1S
    2S
    3S
    4S
    5S
    BENEFITS OF 5S
    · Neat and clean workplace.
    · Saves time.
    · Releases space.
    · Improves Discipline.
    · Improves safety
    . Eliminates waste
    . Helps to maintain good relationship
    . Contributes to health, morale
    . Improves our image
    . Less work in progress
    . Helps in meeting deadlines
    . Less Inventory
    . Better accountability
    Remember…..
    • 1S , 2S and 3S are mainly
    about looking good.
    • 4S and 5S are about behaving
    good.
    RCF EXPERIENCE
    5S CERTIFICATE-RCF
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF-5S IMAGES
    RCF receives “Par excellence award "for
    successful 5S implementation from QCFI
    in 2013
    DRM OFFICE GUNTAKAL

    Shri T P Singh, Divisional Railway Manager, Guntakal Division along with Team Guntakal
    seen displaying the 5S certification issued by Quality Circle Forum of India
    (Date:19.04.2013)
    ICF/MILLWRIGHT
    EXPERIENCE
    SEQUENCE OF 5S ACTIVITIES STAGE
    WISE
    STAGE 1 STAGE 2 STAGE 3
    BEFORE 5S 26.05.2015 09.10.2015
    Totally disorganized, Identification, Painting of pathways,
    pathways not cleared segregation of items, Labeling of items,
    disposal of unneeded ensuring daily
    items items cleaning(3S)
    SEQUENCE OF 5S ACTIVITIES STAGE
    WISE
    STAGE 1 STAGE 2 STAGE 3
    BEFORE 5S 26.05.2015 09.10.2015
    Totally disorganized, Identification, Painting of pathways,
    pathways not cleared, segregation of items, Labeling of items,
    needed and un needed disposal of unneeded cleaning on regular
    items mixed together items items interval
    SEQUENCE OF 5S ACTIVITIES STAGE
    WISE
    STAGE 1 STAGE 2 STAGE 3
    BEFORE 5S 26.05.2015 09.10.2015
    Totally disorganized, Identification, Accounting of items done,
    pathways not defined, segregation of items, marking of pathways,
    no data of available disposal of unneeded location of items
    items items items specified, Labeling of
    items, cleaning
    OTHER 5S IMAGES (BEFORE AND
    NOW)
    Before
    (09.10.15)
    Now
    OTHER 5S IMAGES(DISPLAY
    BOARDS/LABELS/PROGRESS BOARD/LAY OUTS)
    Tool cupboard arrangement(on
    going) & Periodic auditing
    5S -IMAGES
    AWTI
    AWTI TOOL CUPBOARD
    5S at AWTI

    Before Now
    5S at AWTI
    5S at AWTI
    A View of AWTI Welding Workshop
    5S IMAGES-AWTI
    5S IMAGES-AWTI
    5S IMAGES-AWTI
    AWTI 5S IMAGES
    5S -IMAGES
    TTC
    5S Implementation steps at TTC-
    5S Familiarization class
    Sorting under progress(1S)

    Sorting Closed files after 1S


    5S IMPLIMENTATION AT PTC/TTC
    OFFICE
    labels

    Before After
    SIERI(Sort) ,under process(1S)

    Closed files sorted


    Files with stickers for fool proof
    stacking (4S)

    Before After
    PC DESKTOP AT PTC OFFICE(4S)

    5S- In PC, always and every where…


    Newly provided posters on 5S(4S)

    3S 5S

    1S 2S 4S

    Cleaning
    schedule
    Waste box near each table for easy
    waste disposal(4S)

    Waste box for plastic waste


    5S Cleaning schedule for the month
    (4S)

    After
    SSE/Machine Section/TTC receives 5S
    award from CME/QA
    STORAGE OF MATERIAL
    STORAGE OF MATERIAL
    STORAGE OF MATERIAL
    STORAGE OF MATERIAL
    5S at CWE/S Office
    5S at CWE/S Office
    5S at CWE/S Office
    5S at CWE/S Office
    5S at CWE/S Office
    5S at CWE/S Office
    5S at CWE/S Office
    STORAGE OF MATERIAL
    ‘5S’ IS THE FOUNDATION FOR ALL
    OTHER QC ACTIVITIES

    Winning
    Company

    ISO
    EMS OHSAS
    9001

    TQM TPM JIT KAIZEN

    SEIKETS SHITSUK
    SEIRI SEITON SEISO
    U E
    OBSTACLES FOR IMPLEMENTATION
    • Not enough time
    • Resistance to change
    • Individual responsibilities are not fixed
    • Lack of planning and goal setting
    • Lack of management support
    HOW TO START WITH ?
    • Identify one area for 5S.
    • Take photos before.
    • Do Seiri, Seiton and Seiso in sequence.
    • Record improvements in each stage
    • Go for Seiketsu and Shitsuke
    • Maintain 5S
    • Celebrate the gains…….
    FOR
    THANK YOU

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