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    Welding AND Gas Metal Arc Welding (Gmaw) : Teknik Kendaraan Ringan Semester 2 Class X Kompetensi Kejuruan SK-KD 2

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    Prisma Rian
    The document provides an overview of various welding processes, with a focus on gas metal arc welding (GMAW). It describes GMAW as a process that uses an electric arc between a continuously fed metal electrode and base metal to produce heat and melt both the base metal and filler material, with the weld area protected by inert shield gases. The document also outlines the key parameters, equipment, safety considerations, advantages, applications, and references for the GMAW process.

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    Welding AND Gas Metal Arc Welding (Gmaw) : Teknik Kendaraan Ringan Semester 2 Class X Kompetensi Kejuruan SK-KD 2

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    Prisma Rian
    31 views14 pages
    The document provides an overview of various welding processes, with a focus on gas metal arc welding (GMAW). It describes GMAW as a process that uses an electric arc between a continuously fed metal electrode and base metal to produce heat and melt both the base metal and filler material, with the weld area protected by inert shield gases. The document also outlines the key parameters, equipment, safety considerations, advantages, applications, and references for the GMAW process.

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    The document provides an overview of various welding processes, with a focus on gas metal arc welding (GMAW). It describes GMAW as a process that uses an electric arc between a continuously fed metal electrode and base metal to produce heat and melt both the base metal and filler material, with the weld area protected by inert shield gases. The document also outlines the key parameters, equipment, safety considerations, advantages, applications, and references for the GMAW process.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    31 views14 pages

    Welding AND Gas Metal Arc Welding (Gmaw) : Teknik Kendaraan Ringan Semester 2 Class X Kompetensi Kejuruan SK-KD 2

    Uploaded by

    Prisma Rian
    The document provides an overview of various welding processes, with a focus on gas metal arc welding (GMAW). It describes GMAW as a process that uses an electric arc between a continuously fed metal electrode and base metal to produce heat and melt both the base metal and filler material, with the weld area protected by inert shield gases. The document also outlines the key parameters, equipment, safety considerations, advantages, applications, and references for the GMAW process.

    Copyright:

    © All Rights Reserved
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    Download as ppt, pdf, or txt
    of 14

    WELDING

    AND
    GAS METAL ARC WELDING (GMAW)

    Teknik Kendaraan Ringan


    Semester 2nd Class X
    Kompetensi Kejuruan
    SK-KD 2th
    DIAGRAM ALUR PENCAPAIAN KOMPETENSI
    Introduction

    Purposes of this report:


    - to give an outline of welding processes
    - to present more particularly the GMAW (Gas Metal Arc Welding)

    Welding is a process of metal joining by applying heat and sometime


    pressure
    DIVERSITY OF WELDING PROCESSES
    welding

    Solid state welding Fusion welding Soldering and brazing

    Resistance welding Soldering


    Cold welding Brazing
    Friction welding
    Electrical energy Chemical energy
    Diffusion welding
    Flash welding Oxyacetylene welding

    Ultrasonic welding Oxyfuel gas welding

    Explosion welding
    Consumable electrode Non consumable Other processes
    Gas metal arc welding electrode
    Laser beam welding
    Shielded metal arc welding Gas tungsten arc welding Thermit welding
    Submerged arc welding Atomic hydrogen welding Electron beam welding
    Flux cored arc welding Plasma arc welding
    Electrogas welding
    Electroslag welding
    SOLID STATE WELDING

    It merges all the welding processes in which there is no


    fusion of the workpieces .

    The resistance seam welding


    (source: Modern Welding (p73))
    SOLDERING OR BRAZING

    In these processes, only the filler metals which join the two pieces to be
    welded are melted and not the base metal. The braze metals have higher
    melting temperatures than the solder metals.

    Filler metal: brass or solder

    Base metal

    Characteristics of a brazed or soldered joint


    FUSION WELDING
    This process involves the partial melting of the two members welded in
    the join region. The thermal energy required for this fusion is usually
    supplied by chemical or electrical means.

    Base metal melt + filler melt

    Characteristics of the fusion weld joint


    (Manufacturing Engineering and Technology: p820)
    THE GMAW PROCESS
    The heat is produced by an electric arc between the continuously fed
    metal electrode and the base metal. Both the base metal and the filler
    are melt. The weld area is protected by inert shield gases.
    Weldable metals:
    -steel carbon
    - steel low-allow
    - steel stainless
    - aluminum
    - copper and its allows
    - nickel and its allows
    - magnesium
    - reactive metal (titanium,
    Characteristics of the weld joint by GMAW zirconium, tantalum)
    (Modern Welding (p63))
    THE PARAMETERS OF THE GMAW
    PROCESS

    - The method used to transfer the metal across the arc. There are four metal
    transfer methods (short circuit, globular, spray, pulsed spray). Each one requires
    different settings and has divers use interests.
    - The shielding gas.
    - The electrode size.
    - The electric parameters: voltage and current (the GMAW use the continuous
    current).
    - The feed rate (speed of filler supply).
    - The travel speed.
    MAIN EQUIPMENT
    - torch
    - electric power source
    - shielding gas source
    - wire spool with wire drive control
    SAFETY

    Burn hazard Protection clothes and gloves

    Eye protection against spatters and


    Helmet or special glasses
    ultraviolet and infrared rays

    Toxic gases:
    - carbon monoxide (CO)
    Well ventilated area
    - ozone (O2)
    - phosgene gases produced with
    some metals when welded
    ADVANTAGES OF THE GMAW

    - wide range of weldable metals (high-quality welds on all


    commercially important metal)
    - easy to learn
    - can be used in all welding position
    - low in cost (the equipment costs less than 3000 dollars)
    - can be easily automated
    - rapid, economic
    - high level of productivity
    THE GMAW IN INDUSTRY

    Thanks to its numerous advantages, the Gas Metal Arc Welding is the most extensively
    used process in metal-fabrication industry.

    But the GMAW is not widely used in aeronautics industry because it produce low
    mechanical properties weld. One of the current applications of GMAW is in the
    automatic welding of the vanes of the Patriot missile. These vanes consists of an
    investment cast frame of 17-4 PH stainless steel over which sheet metal of the same
    composition is welded. This application benefits from the low cost of GMAW, while
    extreme reliability is not as important as in manned aircraft.
    WORKS REFERRED TO

    Books:
    - Manufacturing engineering and technology (Serope Kalpakjian,
    Steven R.Schmid)
    - Modern welding (Althouse, Turnquist, Bowditch, Bowditch)

    Article:
    http://lure.mit.edu/~pat/publications/papers/2001aerowel.pdf

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