Heat Exchanger
Heat Exchanger
Heat Exchanger
Exchanger
Student Name Student ID
Matlaq Al Qahtani
Abdul Rahman
Ali Alting
Hussain Al Zara
z
Advisor : Mohammad El Hassan
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OUTLINE
Background
Objectives
Design constraints
Conceptual design
Design specification
Engineering standards
Design parameters
Working principle of thermosyphon
Formulas used for theoretical calculations
CAD Model
Updated progress
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BACKGROUND AND MOTIVATION
Thermosyphons being passive in nature makes this type of heat pipe
heat exchanger makes it less dangerous.
Thermosyphons are comparatively more feasible as they require no
external mechanical pumping for fluid flow and to transfer heat.
Simple and reliable setup helps to store the wasted heat and transfer
it where required like cooling of water by conserving heat and will
heat the cold water by using that conserved energy.
Prevents global warming
Acts as best heating device using solely solar/ thermal energy and
helps avoid using fossil fuel and electricity unnecessarily
Cost effective as requires no mechanical pump
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OBJECTIVES
To enhance its ability to recover heat without wasting any
thermal energy
To achieve a compact heat pipe heat exchanger to have the
ability to cool a fluid over a large surface area of heat transfer
along with using comparatively less amount of space.
To make sure that heat transfers over a long distance with a
consistent small temperature difference.
To ensure both energy savings and environmental protection
To recover and reuse heat energy and prevents global warming
To cool the water by absorbing the heat from it
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DESIGN CONSTRAINTS
Thermosyphon heat pipe heat exchanger must me designed
and modelled vertical or almost vertical
Requires quite a large distance between evaporator and
condenser sections to device necessary convection flow
Must avoid any pockets that may trap returning warm vapour
which in result will stop the convective flow
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DESIGN SPECIFICATIONS
Dimension Value
Copper pipe inner diameter 1.65 mm
Copper pipe outer diameter 3.18 mm
Duct width 45.72 cm
Duct height 60.96 cm
Transverse pitch 2.18 cm
Axial pitch 1.00 cm
Evaporator-side inlet temperature 37.78 °C
Condenser-side inlet temperature 21.11 °C
Volumetric flow rate of air 1.18 m3 /s
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ENGINEERING STANDARDS
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CONCEPTUAL DESIGN OF
THERMOSYPHON
Main components required
Pressure Gauge
Pressure Relief Valve
Temperature Sensors
Hot Plate
Acetone
Other Gears used
Measurement tape
Digital meter
Steel bowl
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FORMULAS USED
Mass flow of water =
Performance of Thermosyphon =
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Continued…
Pressure drop is calculated with the help of following
formula
ΔPc,max ≥ ΔPl + ΔPv + ΔPg
Where:
ΔPl = Pressure drop necessary for the liquid to return from condenser to the
evaporator.
ΔPv = Pressure drop necessary for the vapour to rise from the evaporator to
condenser.
ΔPg = Pressure due to gravity whose value depends on the angle of inclination
of the pipe.
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Total heat flux shown through
Diagram
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CAD Model
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CAD DRAWING
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DESIGN SPECIFICATIONS
Parameter Value Unit
Evaporator length 40 cm
Adiabatic length 20 cm
Condenser length 40 cm
Inner diameter 1.4 cm
Wall thickness 0.5 mm
Thermal conductivity of copper 350 W/mK
Specific heat of copper 385 J/KgK
Thermal conductivity of acetone 0.0115 W/Mk
Viscosity of acetone at 20 3.2 x 10-4 Pa s
Thermal conductivity of water 0.67 W/mK
Viscosity of water at 20 1.0 x 10-3 Pa s
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WORKING PRINCIPLE of
THERMOSYPHON
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EXPERIMENTAL SETUP
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DIGITAL METER
Specifications
Model no TPM-10
Power supply DC 1.5v
Display LCD, 3 Digit display
Precision ±1%
Measuring Range -50 ºC--+108 ºC
Overall Size 48x28.5x16 cm
Installation dimensions 46.2x26.7 mm
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RESULTS
Mass of water flow
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RESULTS
Heat Performance of Thermosyphon
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RESULTS
Image of Digital meters installed
Table: Temperature Difference
Temperature °C Distance cm
27.3 100
27.0 60
28.1 80
28.5 70
29.7 50
31.6 40
33.6 30
34.5 20
36.6 10
43.5 0
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FUTURE RECOMMENDATIONS
More research and brainstorming can be done
towards the design and application to provide an
effective and efficient heat pipe heat exchangers.
As we only ran iteration tests there are potentially
many more tests to be run and plenty more data to
record.
Project should be taken seriously by domestic users
and industries to meet the original goal of reducing
energy (electricity) costs and environment pollution.
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CONCLUSIONS
Efficient way to store and reuse waste heat
Project depicts fruitful applications as heat recovery and
cooling device domestically and industrially as well.
Requires no external power sources .
Can be installed either small or large spaces.
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Thank You
Questions?
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