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Aircraft Fabric Covering

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AIRCRAFT FABRIC COVERING

1- Fabric covering processes:


- types of fabric:
a) organic fabric:
- cotton.
- linen.
b) synthetic fabric.
- types of dope used with fabric:
a) cellulose nitrate dope ( high flammable)
b) cellulose acetate butyrate( less flammable).
* to protect clear dope and organic fabric from sunlight damage :
mix fine flakes of aluminum with the dope.

- FAA approval criteria:


* re-covering an aircraft is considered to be a major repair.
* sources of approved data for covering an airplane:
a) MANUFACTURER’S SERVICE MANUAL.
b) SUPPLEMENTAL TYPE CERTIFICATES.
c) Advisory circular 43.13-1B
d) FAA FIELD APPROVALS.
AIRCRAFT FABRIC COVERING
Fabric-covering products:
- fabric orientation
a) the Warp.
b) Weft/Fill
c) Selvage Edge.
d) Bias.
- inorganic fabric materials:
a) polyester.
b) fiberglass.
AIRCRAFT FABRIC COVERING
Finishing materials:
1- reinforcing tape.
2- surface tape.
3- rib lacing cord.
4- machine sewing threads.
5- hand sewing threads.
6- drainage grommets & inspection rings.
AIRCRAFT FABRIC COVERING

Finishing materials:
7- finishing dope
8- thinners
9- dope retarder
10- fungicidal paste
11- aluminum paste
12- rejuvenator
AIRCRAFT FABRIC COVERING
Covering procedures:
1- determining fabric strength
- Fabric considered to be airworthy until it is evaluated to be less than 70% of
its original strength.
- methods of determining fabric strength:
a) seyboth tester.
b) maule tester.
2- fabric-covering removal
- follow the manufacturer’s service manual procedures.
3- structural inspections:
a) fuselage and empennage structures.
b) wing structures.
4- installing the fabric:
- methods of fabric covering:
a) Envelope method of wing covering
- at the wing root use a baseball stitch wit at least 4 stitches per inch and
lock the stitch every 6 inches.
b) blanket method of wing covering
AIRCRAFT FABRIC COVERING
5- Removing the wrinkles
-wet the fabric thoroughly with either
distilled or demineralized water.
AIRCRAFT FABRIC COVERING
Inspection & repair of fabric covering
1- inspection
- visually inspect fabric for:
a) physical wear.
b) general deterioration .
c) rot or decay .
2- Repair types:
a) L-shaped tears in the fabric
b) Dope-in patch.
c) Sewed-in patch.
d) dope-in panel.

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