Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 74 views

    006 - Cat-6040AC - CAMP-SIL-BCS4 - Servo System

    Uploaded by

    hector
    The document provides information about the servo system on a hydraulic mining shovel. It discusses various components of the servo system including servo pumps, valves, and functions. Key points covered include descriptions of servo pump components and functions, schematics of servo valves and hydraulic circuits, explanations of solenoid valve functions, and locations of pressure adjustment checkpoints.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    006 - Cat-6040AC - CAMP-SIL-BCS4 - Servo System

    Uploaded by

    hector
    74 views24 pages
    The document provides information about the servo system on a hydraulic mining shovel. It discusses various components of the servo system including servo pumps, valves, and functions. Key points covered include descriptions of servo pump components and functions, schematics of servo valves and hydraulic circuits, explanations of solenoid valve functions, and locations of pressure adjustment checkpoints.

    Original Title

    006_Cat-6040AC_CAMP-SIL-BCS4_Servo System

    Copyright

    © © All Rights Reserved

    Available Formats

    PPT, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides information about the servo system on a hydraulic mining shovel. It discusses various components of the servo system including servo pumps, valves, and functions. Key points covered include descriptions of servo pump components and functions, schematics of servo valves and hydraulic circuits, explanations of solenoid valve functions, and locations of pressure adjustment checkpoints.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    74 views24 pages

    006 - Cat-6040AC - CAMP-SIL-BCS4 - Servo System

    Uploaded by

    hector
    The document provides information about the servo system on a hydraulic mining shovel. It discusses various components of the servo system including servo pumps, valves, and functions. Key points covered include descriptions of servo pump components and functions, schematics of servo valves and hydraulic circuits, explanations of solenoid valve functions, and locations of pressure adjustment checkpoints.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 24

    Hydraulic Mining Shovel

    6040AC (e-drive) with CAMP/SIL and BCS4

    06. Servo System

    Matthias Aust - 2014


    Servo Pumps Service Training

    Servo Pump

    Servo Pump
    Lube System

    2
    Servo Pumps Service Training

    3
    Servo Schematic Service Training

    50

    Emergency
    Boom Down
    System
    90

    Auxiliary Servo Pressure 50 bar

    50
    50

    -2Y161 Track Tensioning


    Pressure 60 / 80 bar

    -2Y144

    4
    50 bar Users Service Training

    PMS Proportional Valve -3Y281

    Auxiliary Servo
    35 bar
    Pressure 50 bar
    Swing Balance Valve
    + Swing Safety
    Accumulator

    Hydraulic Oil Cooling Prop. Valves

    Solenoid Valve Bank [26 / 2]

    Solenoid Valve Bank [26 / 1]

    5
    Solenoid Functions Service Training

    Swing parking brake (Solenoid -2Y131)

    Swing brake released:


    The solenoid valve is energized and oil flows to the swing parking brakes.
    They are hydraulically released and held in the released position.
    Valve (-2Y131) is de-energized. The swing brake pistons are connected to the hydraulic tank.
    The swing brakes are applied by spring force.

    2nd speed travelling (Solenoid -2Y143)

    The solenoid valve (-2Y143) operates the 2- stage regulator of the travel motors for 2- speed travelling.
    When the operator shifts the switch in the cab from 'low speed' (turtle) to 'high speed’ (rabbit) the pressure in the lines to the travel parking brakes
    and travel motor regulators is increased to 50 bar and the regulators are shifted to low displacement.

    Travel Pressure Boost (Solenoid -2Y142)


    The solenoid valve (-2Y142) operates the pressure cut-off valves of the main pumps which are used for the travel function and operates the
    pressure cut-off valve, so that the travel pressure is increased from 320 to 370 bar.

    Clam Pressure Boost (Solenoid -2Y111) – Optional Function!!!


    The solenoid valve (-2Y111) operates the pressure cut-off valves of the main pump which is in charge of the clam function, so that the clam open
    pressure is increased from 320 to 370 bar.
    => The clam pressure boost function should only be used if required! It’s always better to operate the clam with the lowest possible pressure!!!

    6
    Swing Park Brake Service Training

    Swing Park Brake -2S3

    + 24V

    Servo
    Controller

    -2Y131
    - 24V

    50 bar Servo

    7
    Emergency Boom Down Service Training

    -2Y101

    8
    35 bar Adjustment Service Training

    Users of 35 bar are: 35 bar Checkpoint

    • Prop. Valves for Servo Main Control Valves


    • Prop. Valves for Float Valves
    • Prop. Valves for Travel
    • Prop. Valves for Swing Balance Valve Displacement
    • Emergency Accumulator

    9
    50 bar Adjustment Service Training

    50 bar Checkpoint

    Users of 50 bar are:

    • Service Lift
    • Swing Brake Solenoid Valve
    • Prop. Valves for Main Pump Governing
    • Prop. Valves for Hydraulic Oil Cooling
    • 2nd Speed for Travel System
    • Travel Pressure Boost

    10
    60 bar Adjustment Service Training

    60 bar Checkpoint is Machine Working


    located in the pump (Attachment / Travel / Idle)
    compartment, close to
    the Servo Pump

    Users of 60 bar are:

    • Track Tensioning System

    11
    80 bar Adjustment Service Training

    80 bar Checkpoint is If machine travels for more than 15 sec.:


    located in the pump
    5 sec after stop travelling,
    compartment, close to
    the Servo Pump -2Y144 energized for 5s.

    -2Y161

    -2Y144

    Users of 80 bar are:

    • Track Tensioning System ( 5s after travelling)


    • Service Ladder Pressure increase

    Please use the momentary switch


    to switch from 60 bar to 80 bar.
    Then check / adjust the 80 bar pressure.

    12
    Servo Pressure Check Points 60/80 bar (at PTO Gearbox) Service Training

    90 bar
    Grease System
    Relief Valve
    50 bar
    Relief Valve

    60 / 80 bar
    Check Point

    Grease System
    50 bar
    Check Point

    13
    Proportional Valve Block – Electric Side Service Training

    50 bar Check Point 35 bar Check Point and BCS Sensor

    2nd Speed -2Y143

    Reserve -2Y161

    Swing Brake -2Y131 -2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15

    Travel Pressure Boost -2Y142


    -2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

    -2Y144

    14
    Proportional Valve Block – Hydraulic Side Service Training

    Travel Direction View on Hydraulic Side

    Face Shovel Version

    Swing Swing Stick in Boom Boom Boom Bucket Bucket


    Left Right Rod Side Piston Side Float Valve Rod Side Rod Side Piston Side

    -2Y15 -2Y16 -2Y6 -2Y5 -2Y4 -2Y3 -2Y2 -2Y1

    Stick out Stick Travel Travel Travel Travel Clam Clam


    Piston Side Float Valve Left Fwd. Left Rev. Right Fwd. Right Rev. Piston Side Rod Side
    -2Y8 -2Y7 -2Y14 -2Y13 -2Y12 -2Y11 -2Y10 -2Y9

    15
    Attachment - Servo Valves Service Training

    16
    Travel System - Servo Valves Service Training

    17
    Controller Set Up Service Training

    Address
    1 2 3

    CAN – Bus 2

    BCS Screen
    Foot Pedal
    Address Adjustment
    CAN – Bus 1

    Servo
    Controller

    Auxiliary Drive Controller


    Controller

    18
    Controller and Signal Overview Service Training

    E-Motor
    Feedback

    19
    Joystick/Foot Pedal - Functions in BCS Screen Service Training

    Demand Value

    Active Value

    20
    RH Joystick Service Training

    Boom Down
    (Float)

    Bucket Bucket
    Curl Close Curl Open

    Boom
    (Power)
    Horn Down
    Boom Up

    Spare Truck
    Counter

    21
    LH Joystick Service Training

    Stick Out

    Swing Swing
    Left Right

    Stick
    (Power)
    In Spare

    Stick In

    Clam Spare
    Open/Close

    22
    Pedals Service Training

    23
    More Information? Service Training

    Hey Fellows,

    Please find more Information


    in the Technical Handbook!

    Chapter 8.5.3: Servo System

    24

    You might also like