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009 - 6060 - RH340B - Hydraulic Oil Cooling - CAT

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The document discusses the hydraulic cooling system for a CAT 6060 excavator, outlining how it works and its main components.

The cooling system uses relief valves, proportional valves, and a thermostat to control the fan drive motor speed based on the oil temperature. At lower temperatures below 40°C, the fan turns at a low RPM. Above 52°C, the fan increases to approx. 1500 RPM to cool the hot oil.

The main components involved are cooling pumps, distributors, relief valves, anti-cavitation valves, flow control spools, proportional valves, and a thermostat.

Hydraulic Mining Excavator

CAT 6060

09. Hydraulic Oil Cooling

Dixio Torrez - 2012


Pump Assembly LH Service Training

Gearbox Servo
Cooling Pump Auxiliary
Swing
Pump Servo
Pump
Pump

Engine
Fan Drive
Pump

Swing
Charge
Pump

Oil Cooling
Pumps
1950 RPM

Main
Pumps

Main
Pumps

2
Cooling Pumps and Distributors Service Training

3
Distributors and Radiators Service Training

4
Distributors and Radiators Service Training

5
Cooling System - Thermostatically Controlled Service Training

65 bar
Relief Valve Flow Control Valve

< 40°C > 52°C

Tank

Flow from
Cooling Pumps Anti Cavitation Valve

to Fan Drive Motors


6
Distributor Block - Thermostatically Controlled Service Training

65 bar Relief Valve

Thermostat

Anti Cavitation
Valve

Flow Control
Spool

7
Cooling Schematic – Thermostatically Controlled Service Training

Tank

Thermostat

65 bar Relief
Valves

Flow Control
Spools

Anti
Cavitation
Valves

8
Oil Temperature < 42°C Service Training

Tank

Thermostat

65 bar Relief
Valves

Flow Control
Spools

Fan Drive Motor turns with low RPM


at Oil Temperature less than 40°C. Anti
(Approx. 200 with cold Oil) Cavitation
Valves

9
Oil Temperature > 52°C Service Training

Tank
Hot Oil -
Low Pressure

Thermostat

65 bar Relief
Valves

Fan Drive Motor turns with Anti


approx. 1500 RPM at Oil Temperature Cavitation
more than 52°C. Valves

10
Cooling System - Electronically Controlled Service Training

Rear Oil
Cooler
Distributor

Front Oil
Cooler
Distributor
Block

Proportional Valve 50 bar


Servo
Supply

Proportional Valve

11
Proportional Valves and Distributor Block Service Training

12
Control Specifications Service Training

Hydraulic Oil Cooling

700
Start of Regulation at 40°C
600
500
Current [mA]

400
300
Full Flow at 50°C
200
100
0
0 20 40 60 80 100
Temperatur [°C]
13
Condition: Hydraulic Oil below 40°C Service Training

Tank

65 bar Relief Valve

Thermostat

Flow
Control
Spool

Proportional Valves Anti


-3Y3 + -4Y3 Cavitation
45/1 45/2 Valves

Tank Return Line Circuit Pressure up to 65bar Control Pressure ~ 2 bar

14
Condition: Hydraulic Oil above 52°C Service Training

Tank
Hot Oil -
Low Pressure 65 bar Relief Valve

Flow
Control
Spool

Proportional Valves Anti


-3Y3 + -4Y3 Cavitation
45/1 45/2 Valves

Tank Return Line Circuit Pressure up to 65bar Control Pressure ~ 28 bar

15
Distributor Block Service Training

Signal from
Proportional Valve

Flow Control Valve

65 bar relief
valve

Tank

Flow from
Cooling Pumps

Anti Cavitation Valve

16
More Information? Service Training

Hey Fellows,

Please find more Information


in the Technical Handbook!
Caterpillar®

Chapter 8.5.8: Hydraulic Oil Cooling System

17

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