Megatorque Motor: PB Series
Megatorque Motor: PB Series
Megatorque Motor: PB Series
PB Series
■ Typical applications
*:NSK product
Home sensor may required due to
Circuit breaker
incremental type position sensor.
・Replacing Gear reducer and AC servo motor with Direct Drive motor. *Driver Model EGA
・Reducing size and envelope of conventional positioning/transfer system.
■ Line up ■ Application
PC (Parameter settings)
Noise filter
Maximum RS-232C
output torque Inspection equipment Magnet switch
for electronic parts *PC communication cable
PB3 Motor
Host equipment
60
[N・m] *Power connector
Maximum
output torque : 60 [N・m]
Motor height : 126 [mm] *IO connector *MEGATORQUE
*Converter Model ECC MOTOR
*External
PB Series
•High speed and high accuracy Regenerative
•Compact •Clean resistor
•Hollow structure (convenient for wiring/tubing) *Converter cable
30
[N・m] Maximum
output torque : 30 [N・m]
Motor height : 92 [mm] High-speed conveyance *Motor cable
of lightweight parts
15
[N・m] Maximum MEGATORQUE MOTOR is a kind of servo motor.
output torque : 15 [N・m]
PB1 Motor Motor height : 75 [mm]
Combination table
6
[N・m] Maximum output torque : 6 [N・m] Motor Converter Driver Motor cable Converter cable
Motor height : 75[mm] Reference No. Reference No. Reference No. Reference No. Reference No.
M-PB1006JN001 M-ECC-PB1006GA201
•High speed and high accuracy
Motor •Clean •Maintenance free M-CA***A101 M-CC***A101
φ102 φ152
outer diameter •Hollow structure (convenient for wiring/tubing) M-PB3015JN001 M-ECC-PB3015GA201 M-EGA-15A2301 ***: cable length
002:2[m]
***: cable length
002:2[m]
M-PB3030JN001 M-ECC-PB3030GA201 004:4[m] 004:4[m]
008:8[m] 008:8[m]
M-PB3060JN001 M-ECC-PB3060GA201 M-EGA-30A2301
■ Advantage of Direct Drive Motor
The highly precise positioning which has no backlashes or lost motions is achieved.
Accessories
Because MEGATORQUE MOTOR is directly connected with a load without using
Name Reference No. Remarks
reduction gears. Long term maintenance free is achieved by using a grease
Power connector M-FAE0001 CNA connector
prelubricated bearing.
IO connector M-FAE0002 CN1 connector
Positioning accuracy Non backlash, high precisions positioning Mounting bracket M-FAE0003 Front mounting bracket for Driver
Deterioration with age No performance degradation due to aging Regenerative resistor M-FAE0005 220 [W]
2.2. Specifications
Functional item M-PB1006JN001 M-PB3015JN001 M-PB3030JN001 M-PB3060JN001
Motor outer diameter [mm] φ102 φ152
Maximum output torque [N・m] 6 15 30 60
Rated output torque [N・m] 2 5 10 20
Rated wattage *1 [W] 63 157 314 126 M-PB3015JN001
Radial run-out [μm] 50
Axial run-out [μm] 50
Motor height [mm] 75 92 126
Motor hollow diameter [mm] φ35 φ56
-1
Maximum rotational speed [s ] 10 8
-1
Rated rotational speed [s ] 5 1
Resolution of position sensor [count/rev] 524 288
Absolute positioning accuracy [arc-sec] 112 *2
Repeatability [arc-sec] +/-5
Allowable axial load (Horizontal mounting) *3 [N] 1 000 2 000
*3
Allowable axial load (Upside down mounting) [N] 120 200
Allowable radial load *4 [N] 270 540
Allowable moment load [N・m] 9 20
Rotor inertia [kg・m ]
2
0.0026 0.014 0.016 0.021
M-PB3030JN001
2
Allowable range of inertia [kg・m ] 0 to 0.26 0 to 1.1 0 to 1.4 0 to 3.1
Mass [kg] 2.6 5.8 7.2 10.2
Ambient temperature 0 to 40 [°C]; humidity: 20 to 80 [%]; use indoors.
Environmental conditions
Free from dust, condensation and corrosive gas. IP30 equivalent.
・*1 Rated power is calculated by rated output torque at rated speed. ・*4 Under no axial load.
・*2 At ambient temperature of 25 +/- 5 [°C] ・For an oscillating operation less than 45 [°], turn the motor 90 [°] or more at
・Please consult with NSK in case of a simultaneous application of axial load, least once a day.
radial load and moment load to a Motor. ・Please operate motor within the range of Max. load inertia.
・*3 Under no radial load.
M-PB3060JN001
1. The bend radius of the motor cable lead (φ7) and the resolver cable lead (φ7) should be R30 [mm] or more.
2. Do not use the leads of the motor cable and the resolver cable with flexing motion.
3. Do not add the stress (tension, vibration, etc.) to the joint of the leads and the connector. It causes the disconnection and the loose connection.
*Speed – Torque curve is typical value measured in 200 [VAC] (PB3060 : 220 [VAC]).
3 4
3 Driver
3.1. Driver Reference number 3.2. Dimension
Example of Reference
number : M-EGA - 15 A 2 3 01 M-EGA-15A2301
Power voltage A:200to230 [VAC] (Single phase/Three phase) Position sensor code 2:Incremental
3.2. Specifications
3.3.1. General specifications
Functional item M-EGA-15A2301 M-EGA-30A2301
Control function Position control
Control system IGBT: PWM control Sinusoidal drive
Main circuit Three phase 200 to 230 [VAC] +10/-15 [%] , 50/60 [Hz] ] +/-3 [Hz]
power 200 to 230 [VAC] +10/-15 [%] , 220 to 230 [VAC] +/-10 [%] ,
Single phase 50/60 [Hz] +/-3 [Hz] 50/60 [Hz] +/-3 [Hz]
Control power Single phase 200 to 230 [VAC] +10/-15 [%] , 50/60 [Hz] +/-3 [Hz]
M-PB1006JN001 : 0.3 [kVA]
Power Main Power (Rated) M-PB3015JN001 : 0.5 [kVA] M-PB3060JN001 : 2.0 [kVA]
capacity M-PB3030JN001 : 1.0 [kVA]
Control Power 40 [VA]
Operating temperatures 0 to 55 [°C]
Storing temperatures -20 to +65 [°C]
Operating/Storing humidity Below 90 [%RH] (No condensation)
Environment
Elevation Below 1,000 [m]
Vibration 2
4.9 [m/s ]
Shock 19.6 [m/s ]
2
3.3.2. Input command, position feedback signal output, general input, general output
Maximum input pulse 5 [Mpps] (CW+CCW pulse, Code + Pulse train)
frequency 1.25 [Mpps] (90 [°] -phase difference two-phase pulse)
Position CW + CCW command pulse, Code + Pulse train command or 90 [°] -phase difference
command Input pulse form two-phase pulse train command
N/D (N=1 to 2,097,152, D=1 to 2,097,152)
Electronic gear however, 1/2,097,152 ≦ N/D ≦ 2,097,152
A/B phase pulse output: N/32,768 (N=1 to 32,767), 1/N (N=1 to 64) or 2/N (N=3 to 64)
Position feedback signal Z phase pulse output : 80 [count / rev]
Interactive photo coupler (sink, source connection): 6 inputs
Line receiver: 2 inputs
Input power voltage range: 5 [VDC] +/- 5 [%] / 12 to 24 [VDC] +/- 10 [%],
Sequence input 100[mA] or over
Servo on, Alarm reset, Torque limit, CW rotation prohibit, CCW rotation prohibit,
Command prohibit,Forced discharge, Emergency stop, Gain switching, Internal speed
setting, Start of estimation of magnetic pole position, etc.
Open collector output: 8 outputs
External power supply voltage (OUT-PWR): 5 [VDC] +/- 5 [%] / 12 to 24 [VDC] +/- 10 [%],
20 [mA] or over
Circuit power for output signal: 5 [VDC] +/- 5 [%] / Max. 10 [mA] (per 1 output )
Circuit power for output signal: 12 to 15 [VDC] +/- 10 [%] / Max. 30 [mA] (per 1 output )
Sequence output Circuit power for output signal: 24 [VDC] +/- 10 [%] / Max. 50 [mA] (per 1 output )
Servo ready, Power on, Servo on, Torque limiting, Speed limiting, Low speed, Velocity
attainment, Matching speed, Zero speed, Command acceptable, Status of gain switch,
Velocity loop proportional control status, CW Over Travel, CCW Over Travel, Warning,
Alarm code (3 bit), Start of estimation of magnetic pole position, etc.
5 6
3 Driver
4 Cable
3.4. CN1 Signal and function 4.1. Motor cable
Terminal Signal Terminal Signal 4.1.1. Motor cable Reference number 4.1.2. Dimension
Description Description
number name number name
1 ― Do notconnect 13 CONT7 Position command pulse Motor side Driver side
5
47 SG Common for pins 26 and 27 49 OUT-PWR Power source for general output
48
30
SG
MON1
Common for pins 28 and 29
Analog monitor output
24
25
OUT-COM
OUT-COM
General output Common
General output Common
Converter
31 SG Common for pin 30
・Terminal number 26 to 29: CW + CCW pulse command, Code + pulse train command or 90 [°] -phase difference two-phase pulse train command can be selected.
・Terminal number 13 to 16, 32 to 37: Shipping set 5.1. Converter Reference Number
・Terminal number 39 to 46: Shipping set
5.2. Dimension
(Soldered side)
7 8
6 Accessories 7 Application software
Power connector M-FAE0001 IO connector M-FAE0002 “MEGATORQUE MOTOR SETUP” software
“MEGATORQUE MOTOR SETUP” software for PC provides useful features such as Parameters adjustment, Monitoring,
Confirm alarm history, JOG operation and Oscilloscope function.
“MEGATORQUE MOTOR SETUP” software can be downloaded from NSK Web site free of charge. (http://www.nsk.com/)
Optional RS-232C communication cable is available. Reference number : M-FAE0006
Maker : Sumitomo 3M ●Please use USB port with commercially available RS-232C to USB converter unit if PC does not have
Maker : Phoenix contact Model number : 10150-3000PE
Model number : MSTBT 2, 5/ 8-STF-5, 08LUB 10350-52A0-008 a RS-232C COM port. Recommended RS-232C to USB converter unit is , BUFFALO USB serial cable :
model BSUSRC0610BS.
Mounting bracket M-FAE0003 Connector set M-FAE0007
Upper Bottom 1. Main menu 2. Parameter edit menu
Read out/Save/Edit parameter setting value.
+
Power connector IO connector
M-FAE0001 M-FAE0002
Material : Steel
Surface treatment : Trivalent chrome coating Four screw bolts are attached.
● Specifications
Rated power : 80 [W]
Resistance : 50 [Ω]
Operation temperature of Thermostat : 135 [°C] 5. Jog operation 6. Positioning operation
Jog operation for test run. Positioning by PC for test run.
Regenerative resistor (220W) M-FAE0005
● Wiring with Driver Model EGA
● Specifications
7. Trace operation 8. System analysis
Rated power : 220 [W] Graphic trace for motor internal data. Measure system frequency response.
Resistance : 100 [Ω]
Operation temperature of Thermostat : 135 [°C]
9 10
8 Selection of MEGATORQUE MOTOR
To select appropriate MEGATORQUE MOTOR, examine the following data. 【 Example】We examine the compatibility of the PB Series motors, assuming required repeatability +/-0.02 [mm] at 300
[mm] distance from the center.
From tan θ = 0.02 ÷ 300
8.1 Loads on the Motor θ = tan (0.02 ÷ 300)
−1
M-EGA-30AXXXX 24
② When F is an external force: ③ When F is an external force:
① When F is an external force: ● Axial load: ● Radial load:
● Axial load: Fa = F + total weight of jigs and works Fa = F + total weight of jigs and works Fr = F + total weight of jigs and works 8.5. Selection of External Regenerative resistor
● Moment load: M = 0 ● Moment load: M = F × L ● Moment load:
(1) Obtain rotational energy of MEGATORQUE MOTOR during deceleration.
M = (F + total weight of jigs and works) × (L + A)
Calculate the rotational energy using the following equation;
2
Rotational energy = 1/2 × J ×ω [J] Jr : Rotor moment of inertia [kg・m2]
2
Model PB1 PB3 = 1/2 × J × (2πN) [J] Jm : Load moment of inertia [kg・m2]
J = Jr + Jm N : Rotational speed [s−1]
Dimension A [mm] 22.2 22.9
(2) Regenerative energy capacity to internal capacitors.
(3) Load torque consideration The regenerative energy capacity of the internal capacitors is different with Driver Reference number.
When motor takes load torque, both load torque and practical effect torque must be considered. (3) Calculate energy consumed by external regenerative resistor.
8.2 Runout Accuracy Energy consumed by external regenerative resistor [J] = Rotational energy [J] – Capacitor absorption energy [J]
The measurement method for runout accuracy is shown at right. When the difference is zero or less, no external regenerative resistor is necessary.
When difference is greater than zero, use the following procedure to obtain the required capacity for an external
regenerative resistor.
8.3 Positioning Accuracy
(4) Calculate required external regenerative resistor.
The positioning accuracy of the MEGATORQUE MOTOR System is
Required capacity for an external regenerative resistor [W]
considered by two respects as follows:
= Energy consumed by external regenerative resistor [J] / (Operation cycle [s] × 0.25)
(1) Absolute positioning accuracy
0.25 : Load ratio of external regenerative resistor use
(2) Repeatability
When the quotient is 80 or less, use regenerative resistor : M-FAE0004
When the quotient is 220 or less, use regenerative resistor : M-FAE0005
11 12
8 Selection of MEGATORQUE MOTOR
9 Operating precautions
8.6. Effective torque calculations Magnetic pole position estimation
When selecting a MEGATORQUE MOTOR, it is necessary to consider the Max. required torque and the required PB motor needs to implement magnetic pole position estimation process at every power cycle to secure its proper
effective torque for the actual operation which must be lower than rated torque. performance.
Determine whether 45 [°] can be positioned in 0.3 [s], assuming the load moment of inertia is 0.12 [kg・m2]. By executing magnetic pole position estimation, motor detects magnetic pole position. Motor makes Max. +/- 18 [°]
Also calculate the effective torque when an operation cycle is 2.0 [s]. motion during magnetic pole position estimation must be applied to motor.
In case of wall mounting configuration, no unbalanced load in rotating direction must be applied to motor.
Conditions: Jm (Load moment of inertia) = 0.12 [kg・m2]
Start motor operation after completion of magnetic pole position estimation.
Jr (Rotor moment of inertia) = 0.014 [kg・m2] (PB3015)
N (Max. rotational speed) = 1.25 [s−1]
T (Torque at speed N) = 15 [N・m] (PB3015 : 1.25 [s−1])
Tm (Load torque ) = 0 [N・m]
θ (Rotational angle) = 45 [°]
Repeatability = +/-100 [arc-sec]
η : Safety factor = 1.4
t4 (Cycle time) = 2.0 [s]
t2 (Settling time) = 0.04 [s]
10 Warranty information
t : Acceleration time [s] t1 : Travel time [s]
Installation of motor
● Calculate positioning time using the following equation, ● Install
and secure the Motor on a rigid base, otherwise mechanical vibrations may occur.
●M
ount the motor using the tapped or through-holes.
Acceleration time = ((0.12 + 0.014) × 2π× 1.25) / (15 / 1.4 - 0) = 0.1 [s] ●T
he mounting surface flatness should be less than 0.02 [mm].
●T
he Motor can be attached either horizontally or vertically. (When the motor is mounted upside down, the allowable
axial load has a limitation.)
Travel time = 45 / (360 × 1.25) + 0.1 = 0.2 [s]
●T
ake care not to push up the underside cover when attaching the motor.
●P
lease see below figure for counterbore depth from base top.
Positioning time t1 + t2 = 0.2 + 0.04 = 0.24 [s]
●T
he bend radius of the motor cable lead and the resolver cable lead should be R30 [mm] or more. Do not use the
leads of the motor cable and the resolver cable with flexing motion.
●T
he effective torque required for the actual operational pattern in use (see following diagram) needs to be examined.
Also determine whether the PB3015 meets the operational conditions.
Rotational energy = 1/2 × (Jr + Jm) × (2πN)2 = 1/2 × (0.12 + 0.014) × (2π × 1.25)2 = 4.1 [J]
An effective torque 4.4 [N・m] is determined by multiplying the equation above by a temperature coefficient of 1.3,
which is less than the PB3015’s rated output torque of 5.0 [N・m]. Therefore, the PB3015 sufficiently meets the
operational conditions and no external regenerative resistor.
● In case results do not meet rated torque ≧effective torque, recalculation with revised conditions is required.
When inserting connector through the bottom of
the base, making a larger hole than is shown in
this figure Is recommended.
(Note) S
ince the installation condition shown below can cause mechanical resonant vibration or failure of estimation of
magnetic pole due to low rigidity of the mounting base and the load, installation of motor to mounting base and
load to motor have to be secure and rigid.
13 14
10 Selection of MEGATORQUE MOTOR
11 Warranty information
9.2. Installation of driver Warranty Period
● The warranty period is either one year from delivery or 2 400 hours of operation, whichever comes first.
Mounting configuration and mounting location
Limited warranty
Rear-mounting Front-mounting
● The warranty is limited to the products supplied by NSK Ltd.
● The defective products will be repaired free of charge within the applicable warranty period.
● Repairs after expiration of the applicable warranty period will be subject to payment.
Immunities
● The products is not warranted in one of the following cases even within the warranty period.
・Failure of the unit due to installation and operation not in accordance with the instruction manual specified by the
supplier.
・Failure of the unit due to improper handling and use, modification and careless handling by the user.
・Failure of the unit due to the causes other than those attributable to the supplier.
・Failure of the unit due to modification or repair that is conducted by a person(s) or party(ies) other than the supplier.
・ Other types of failure due to natural disasters and accidents (causes not attributable to the responsibility of the
supplier).
● Damages induced by a failure if the supplied unit are not covered.
Service Fee
*Please refer 6. Accessories for mounting bracket. ● Prices of goods do not include any applicable service charges, such as the dispatching of engineers.
●S
tartup or maintenance services that require the dispatching of engineers are subject to payment even during the
applicable warranty period.
Control arrangement within the machine
●L
eave at least 50 [mm] space above and below the driver to ensure unobstructed airflow from the inside of the driver Discontinuation of Production and Maintenance Service Period
and the radiator. If heat gets trapped around the driver, use a cooling fan to create airflow. ●A
ny discontinuation of production will be announced one year in advance. The maintenance service period is five (5)
●M ake sure the temperature around the driver does not exceed 55 [°C]. For longevity and reliability purposes it is
years after discontinuation of production. Announcement will be released by the supplier or published on the NSK
recommended to keep the temperature below 40 [°C]. Web site.
●L eave at least 10 [mm] space on both sides of the driver to ensure unobstructed airflow from the heat sinks on the
side and from the inside of the driver.
● If the driver is installed on its side, make sure that the ambient temperature does not exceed 50 [°C], and mount the
Special – purpose Applications
・ This product is intended for general industrial applications and is not designed or manufactured for use under
bask panel to a metal plate.
dangerous conditions.
・ Contact NSK before using this product for any special-purpose applications, including nuclear power equipment and
systems or aerospace, medical, and safety devices.
・ While this product is manufactured under strict quality controls, NSK recommends that an appropriate safety device
be installed when used with equipment that could cause serious accidents or damage in the event of product failure.
15 16
12 Form for Requesting MEGATORQUE MOTOR Selection
To be completed Example of
NSK will assist in selecting the optimal MEGATORQUE MOTOR.
by customer completed form
Please fill in the necessary items on the below form and send it by fax to the local NSK office.
Items marked with represent the important information required for selection. Please provide as much detail as possible.
To Date (DD/MM/YYYY): / / To Mr. XXX XXX , in charge of Precision Machinery & Parts, NSK Date (DD/MM/YYYY): 12 / 01 / 20XX
Company Name: Section: Company Name: YYY Corporation Section: Engineering Dept., Engineering Section #1
Contact: Contact:
Name: TEL FAX Name: YYY YYY TEL 03-1234-5678 FAX 03-1234-5678
Horizontal mounting Wall mounting Upside down mounting Others Horizontal mounting Wall mounting Upside down mounting Others
Motor installation position Motor installation position
(check in ) (check in )
Output shaft in a Output shaft in a hori- Output shaft in a Output shaft in a Output shaft in a hori- Output shaft in a
vertical direction zontal direction downward direction vertical direction zontal direction downward direction
Load conditions Schematic drawing (an attached illustration showing outside dimensions is acceptable) Load conditions Schematic drawing (an attached illustration showing outside dimensions is acceptable)
(1) Geometry, dimensions, thickness, • Please provide information on outside dimensions, dimensions from the center, material, etc. (1) Geometry, dimensions, thickness, • Please provide information on outside dimensions, dimensions from the center, material, etc.
material (or mass) of table material (or mass) of table
(2) Dimensions, mass, quantity of loads/ (2) Dimensions, mass, quantity of loads/ φ 300
jigs jigs φ 250
(3) PCD (distance between the jigs/ (3) PCD (distance between the jigs/
loads) (example of description) loads) (example of description) Jig 20 mm
(Example) (Example) Material: Aluminum
(1) (1)
(3) (3) • Jig: M
ass of 5 kg x 4
(2) (2)
PCD: 250 mm
(4) (4) • External force: None
Table
(4) (4)
N None Always At settling During rotating Some impact N None Always At settling During rotating Some impact
(4) External force (4) External force
(pressure/impact load, sliding friction, Rotational direction Sliding friction (pressure/impact load, sliding friction, Rotational direction Sliding friction
etc.) etc.)
*Specify position, direction, etc. in the schematic drawing. *Specify position, direction, etc. in the schematic drawing.
Index angle / Number of points Settle at °, Number of points: Index angle / Number of points Settle at 90 °, Number of points: 4
Repeatability (+/-) +/- [s] (+/- [mm] at [mm] from the motor center) Repeatability (+/-) +/- 20.6 [s] (+/- 0.01 [mm] at 100 [mm] from the motor center)
0.7 1.0 8
Input power voltage 100 to 115 [VAC] 200 to 230 [VAC] Others ( [VAC]) Input power voltage 100 to 115 [VAC] 200 to 230 [VAC] Others ( [VAC])
Environmental conditions Operating environment General environment (equivalent to IP30) Oil, water and chemical Environmental conditions Operating environment General environment (equivalent to IP30) Oil, water and chemical
Chips and dust Clean Chips and dust Clean
Operating temperature 0 to 40 [°C] Below 0 [°C] Above 40 [°C] Other ( [°C]) Operating temperature 0 to 40 [°C] Below 0 [°C] Above 40 [°C] Other ( [°C])
Contact NSK for details. Contact NSK for details.
Cable specification and length Stationary cable Flexible cable Length: [m] Cable specification and length Stationary cable Flexible cable Length: 4 [m]
Select “Movable” when cable is repeatedly bent anywhere along the wiring route. Select “Movable” when cable is repeatedly bent anywhere along the wiring route.
17 18