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    Method Statement Dismantle & Relocation Ripping Machine From SA & BINI To PMD KR3

    Uploaded by

    Bobby Gahara Caritas
    The document provides a 10-step process for dismantling and relocating an ITM Delphi 400 ripping machine from one location to another using various equipment. It involves dismantling the machine, loading it onto a truck using forklifts and cranes, transporting it, then unloading and installing it at the new location. Safety preparations and approvals are also outlined, including inspecting equipment, developing a lifting plan, and installing steel plates for crane support.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Method Statement Dismantle & Relocation Ripping Machine From SA & BINI To PMD KR3

    Uploaded by

    Bobby Gahara Caritas
    85 views20 pages
    The document provides a 10-step process for dismantling and relocating an ITM Delphi 400 ripping machine from one location to another using various equipment. It involves dismantling the machine, loading it onto a truck using forklifts and cranes, transporting it, then unloading and installing it at the new location. Safety preparations and approvals are also outlined, including inspecting equipment, developing a lifting plan, and installing steel plates for crane support.

    Original Title

    Method Statement

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    The document provides a 10-step process for dismantling and relocating an ITM Delphi 400 ripping machine from one location to another using various equipment. It involves dismantling the machine, loading it onto a truck using forklifts and cranes, transporting it, then unloading and installing it at the new location. Safety preparations and approvals are also outlined, including inspecting equipment, developing a lifting plan, and installing steel plates for crane support.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    85 views20 pages

    Method Statement Dismantle & Relocation Ripping Machine From SA & BINI To PMD KR3

    Uploaded by

    Bobby Gahara Caritas
    The document provides a 10-step process for dismantling and relocating an ITM Delphi 400 ripping machine from one location to another using various equipment. It involves dismantling the machine, loading it onto a truck using forklifts and cranes, transporting it, then unloading and installing it at the new location. Safety preparations and approvals are also outlined, including inspecting equipment, developing a lifting plan, and installing steel plates for crane support.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 20

    METHOD STATEMENT

    Dismantle & Relocation Ripping


    Machine From SA & BINI to PMD KR3
    Planning Dismantle
    “ITM Delphi 400 Machine”

    “ITM Delphi “ITM Delphi


    400” 400”

    “Dust
    Extractor”
    DISMANTLE PROCESS
    “Tools and Equipment “
    EQUIPMENT :
    1. Ripping Machine tipe ITM Delphi 400 Berat 2
    Ton TOOLS :
    2. Truck Trailer Bak Terbuka, a. 1 set tools box
    b. Webbing Sling 10 Ton = 4 Unit
    c. Roll tank cap 10T x 4
    d. Hydraulic Jack 5T x 2
    e. Hand Pallet 2T x 2
    f. Truck Trailer 4 Unit
    g. Mobile Crane 25 Ton = 1 Unit
    h. Steel Plate 10 mm = 4 Unit
    i. Suckle 6.5 ton = 4 Unit
    j. Body Harness 2 Hook
    MOVING PROCESS Loading
    “From Suburaman to KR3 PMD“ Ripping at SA

    Keterangan :
    1. Process Dismantle Ripping Machine di Area Suburaman
    2. Process Loading Mesin ripping ke atas truck
    menggunakan forklift 5 ton
    3. Process

    Area
    Unloading
    Ripping
    Machine to
    PMD
    Dismantle Process
    “Dismantle Area Pintu Ripping Machine Suburaman“

    4 Meter

    4 Meter
    MOVING PROCESS
    “From BP white to KR3 PMD“
    Keterangan :

    1. Process Dismantle Ripping


    Machine di Area BP White
    2. Process Loading Mesin
    ripping ke atas truck
    menggunakan forklift 5 ton
    3. Process Pengiriman Mesin
    Ripping menggunakan
    truck dari BP White ke
    ng PMD factory
    g 4. Process Unloading Mesin
    e to Loading Ripping Menggunakan
    Ripping at BP Crane 25 Ton ke lantai 2
    PMD
    White 5. Installation Mesin Ripping
    Dismantle Process
    “Dismantle Area Pintu Ripping Machine BP white“

    4 Meter

    4 Meter
    Opening Posisi
    “Opening temporary untuk masuk Mesin Ripping“

    Posisi Open
    ing untuk P
    temporary intu
    Ripping Ma
    chine

    Posisi Area Crane 25 Ton


    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 1 Step 2

    Keterangan : Keterangan :

    1. Process Dismantle Ripping Machine di Area BP White 1. Process kedatangan Truck trailer bak terbuka
    2. Process Loading/Pengangkatan ripping menggunakan 2. Process Pengangkatan Ripping mesin menggunakan forklift
    forklift 5 ton 5 ton dan di bantu dengan forklift 2.5 ton
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 3 Step 4

    Keterangan :
    Keterangan :
    1. Process kedatangan Truck trailer bak terbuka dengan
    1. Process penataan mesin di atas truck dan di ikat membawa ripping machine
    dengan webbing sling 6 ton 2. Process Penurunan Ripping mesin menggunakan forklift 5
    2. Process Perjalanan mesin ripping menggunakan truck ton dan di bantu dengan forklift 2.5 ton
    trailer
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 5 Step 6

    Keterangan : Keterangan :

    1. Process pemosisian ripping machine menggunakan 1. Process pengangkatan ripping machine menggunakan crane
    webbing sling 6 ton 25 ton
    2. Process pengangkatan ripping machine menggunakan
    crane 25 ton
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 7 Step 8

    Keterangan : Keterangan :

    1. Process posisi untuk ripping machine di opening pintu 1. Process pengangkatan ripping machine menggunakan crane
    masuk temporary lantai 2 di PMD factory 25 ton
    2. Ketinggian antara 7 meter – 8 meter
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 9 Step 10

    Keterangan : Keterangan :

    1. Process posisi untuk ripping machine ke dalam pintu 1. Process penarikan ripping machine ke dalam PMD
    temporary PMD factory Lt 2 menggunakan forklift 3 ton, dengan Panjang Webbing Sling
    10 Meter
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Step 11

    Keterangan :

    1. Process Penarikan ripping Machine menggunakan forklift 3


    ton dan di bantu dengan forklift 2.5 ton
    2. Process Pembawaan Mesin Ripping ke ruangan central
    ripping
    CHART LOAD CRANE 25 TON
    “ITM Delphi – 400“
    Load Chart Crane 25 Ton, Lifting Ripping Machine 2 ton

    Keterangan :

    1. Crane yang di gunakan kapasitas 25


    Ton, dengan membuka full out trigger
    2. Panjang Boom yang di gunakan adalah
    14.9 meter, dengan kemiringan 52
    derajat
    3. Ground Level 17000mm = 17 meter
    4. Panjang Loading Radius 7.5 Meter
    14.9 m

    60◦

    7.5 m
    17 m
    CHART LOAD CRANE 25 TON
    “ITM Delphi – 400“

    Keterangan :

    1. Crane yang di gunakan kapasitas 25


    Ton, dengan membuka full out trigger
    2. Panjang Boom yang di gunakan adalah
    14.9 meter, dengan kemiringan 52
    derajat
    3. Ground Level 17000mm = 17 meter
    4. Panjang Loading Radius 7.5 Meter
    DISMANTLE & LOADING PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    Area
    Step 11 Area Ripping Opening
    Machine untuk
    Area Ripping
    untuk BP Mesin
    Machine
    Kretek Ripping
    untuk BP
    White

    2
    1
    Jalur Machine
    Movement
    INSTALLATION PROCESS
    “ITM Delphi 400 ( Ripping Machine )“
    EQUIPMENT :
    Ripping Machine tipe ITM Delphi 400 Berat 2 ton
    TOOLS :
    a. 1 set tools box
    b. Webbing Sling 10 Ton = 4 Unit
    c. Roll tank cap 10T x 4
    d. Hydraulic Jack 5T x 2
    e. Hand Pallet 2T x 2
    f. Truck Trailer 4 Unit
    g. Mobile Crane 25 Ton = 1 Unit
    h. Steel Plate 10 mm = 4 Unit
    i. Suckle 6.5 ton = 4 Unit
    j. Body Harness 2 Hook
    ACTION PLAN

    1. Survey Perusahaan Crane ke lokasi muat dan lokasi penempatan, termasuk rute yang
    di lewati
    2. Inspeksi terhadap Truck Trailer & crane
    3. Membuat Lifting Plan oleh Perusahaan Crane & di approve oleh Project Manager
    4. Inspeksi area yang akan di tempati oleh container
    5. Steel Plate10mm 4 Unit untuk tumpuan outrigger
    Thank you.

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