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    Final PPT A..6

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    Pradeepkumar Samanthula
    The document presents a comparative analysis of the mechanical and tribological performance of aluminum metal matrix composites reinforced with different materials, including Al2O3, SiC, and B4C. It discusses the objectives to compare the mechanical properties and tribological performance of aluminum composites with different reinforcements. Various properties of the reinforcements and composites are analyzed, finding that hardness, tensile strength, wear resistance, and coefficient of friction generally increase with higher reinforcement content. The conclusion is that aluminum composite materials can provide good properties and aluminum is suitable for applications requiring light weight and heat and electricity conductivity.

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    Final PPT A..6

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    Pradeepkumar Samanthula
    177 views27 pages
    The document presents a comparative analysis of the mechanical and tribological performance of aluminum metal matrix composites reinforced with different materials, including Al2O3, SiC, and B4C. It discusses the objectives to compare the mechanical properties and tribological performance of aluminum composites with different reinforcements. Various properties of the reinforcements and composites are analyzed, finding that hardness, tensile strength, wear resistance, and coefficient of friction generally increase with higher reinforcement content. The conclusion is that aluminum composite materials can provide good properties and aluminum is suitable for applications requiring light weight and heat and electricity conductivity.

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    final ppt A..6

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    The document presents a comparative analysis of the mechanical and tribological performance of aluminum metal matrix composites reinforced with different materials, including Al2O3, SiC, and B4C. It discusses the objectives to compare the mechanical properties and tribological performance of aluminum composites with different reinforcements. Various properties of the reinforcements and composites are analyzed, finding that hardness, tensile strength, wear resistance, and coefficient of friction generally increase with higher reinforcement content. The conclusion is that aluminum composite materials can provide good properties and aluminum is suitable for applications requiring light weight and heat and electricity conductivity.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    177 views27 pages

    Final PPT A..6

    Uploaded by

    Pradeepkumar Samanthula
    The document presents a comparative analysis of the mechanical and tribological performance of aluminum metal matrix composites reinforced with different materials, including Al2O3, SiC, and B4C. It discusses the objectives to compare the mechanical properties and tribological performance of aluminum composites with different reinforcements. Various properties of the reinforcements and composites are analyzed, finding that hardness, tensile strength, wear resistance, and coefficient of friction generally increase with higher reinforcement content. The conclusion is that aluminum composite materials can provide good properties and aluminum is suitable for applications requiring light weight and heat and electricity conductivity.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 27

    A COMPARATIVE ANALYSIS

    ON MECHANICAL AND
    TRIBOLOGICAL
    ___ PERFORMANCE
    OF ALUMINIUM METAL MATRIX
    COMPOSITES WITH DIFFERENT
    REINFORCEMENT
    A power point presentation by

    DEPARTMENT OF MECHANICAL ENGINEERING 1. B.Someswara rao 17A51A0303


    2. S.Pradeep kumar 17A51A0344
    3. B.Sai kiran Guptha 17A51A0306
    ADITYA INSTITUTE OF TECHNOLOGY AND MANAGEMENT 4. G. Sai kiran 17A51A0313
    (An Autonomous Institution)
    Approved by AICTE, Permanently affiliated to JNTU, Kakinada,
    Under the guidance of
    Accredited by NBA (AICTE) & NAAC (UGC) u/s 2(f) & 12(b)
    K.KOTTURU, TEKKALI-532201, SRIKAKULAM Dist. (AP). Sri D.LOKANADHAM ( M.TECH ,
    L MISTE, (PH D))
    BATCH: 2017-2021
    Objectives :
    Objective 1: To compare mechanical properties of aluminum

    metal matrix composite reinforced with Al2O3,SiC and B4C

    Objective 2:To compare tribological performance of aluminium


    metal matrix composite reinforced with Al2O3 ,SiC and B4C
    INTRODUCTION:
    What is composite ?
    Composite material which is produced from two or more constituent
    materials. These are have notably dissimilar chemical or physical
    properties and are merged to a create a material with properties unlike
    the individual elements. With in the finished structure , the individual
    elements remain separate, and distinct, distinguishing composites from
    mixtures and solid solutions
    Why composite materials are needed?

    The primary reason for using composite material is its specific weight and
    specific stiffness and strength
    For eg:
    carbon- fiber reinforced composite can be five times stronger than 1020
    grade steel while having only one fifth of the weight.
    Classification based on matrix material

     Metal
    matrix composites
    Ceramic matrix composites
    Polymer matrix composites

    Compare with all other matrix composites, metal


    matrix composites is most commonly used matrix in
    engineering applications like aerospace and
    automative industries due to its strength and
    stifness .
    Advantages of metal matrix composities:
    Higher strength –to- density ratios
    Higher stiffness-to-density ratios
    Better fatigue resistance
    Better elevated temperature properties.-higher strength
    lower creep rate.
    Lower coefficient of thermal expansion
    Wear resistance
    Classification of metal matrix composities:

    Aluminum based metal matrix composities


    Titanium based metal matrix composities
    Magnesium based metal matrix composities
    Ferrous based metal matrix composities

    Advantages of Aluminum based metal matrix composities


    Aluminum metal matrix composites are gaining wide
    spread acceptance for automobile, aerospace and
    many other industrial applications because of their
    essential properties such as high strength, low density,
    good wear resistance compared to any other metal
    matrix composites.
    Aluminium 6061 Alloy
    6061 is a precipitation-hardened aluminium alloy, containing magnesium and silicon as its major alloying elements.
    Originally called "Alloy 61S", it was developed in 1935. It has good mechanical properties, exhibits good weldability,
    and is very commonly extruded.

    Advantages of Aluminim 6061


    This alloy features medium to high strength. It also has good corrosion resistance, weldability, workability,
    and machinability. Its strength and resistance to corrosion are improved through tempering.

    Its high corrosion resistance and good formability make it one of most joinable alloys.
    Properties of Al 6061

    properties Al 6061
    Elastic Modulus(GPa) 70-80
    Density(g/cc) 2.7
    Poisson's Ratio 0.33
    Hardness(Kg/mm2) 95
    Modulus of rigidity(GPa) 26
    Shear strength(MPa) 83
    Tensile strength(MPa) 115
    Methods of manufacturing aluminum metal matrix
    composities:

    Stir casting process


    Spark plasma sintering process
     squeeze casting process
    Liquid infiltration
    Stir casting process
    Stir casting method is most commonly used fabrication for
    preparing aluminum metal matrix composites and it is
    most economical and available method.
    STIR CASTING PROCESS:
    • In a stir casting process, usually the particulate reinforcement is distributed into the aluminium
    melt by mechanical stirring.
    • In this process, first the matrix material is heated to above its liquiduos temperature .The melt is
    then cooled down to temperature between the liquidus and solidus points to a semi solid state.
    • at this condition the preheated reinforcement particles are added and mixed.

    • PARAMETERS:
    • Stirring speed : 200 to 400rpm
    • Temperature : 630C
    • Time : 10min @ 100rpm

    • SPECIFICATIONS:
    • Power of motor :0.5HP
    • Stirrer material : high carbon steel
    Properties of Al203

    Properties of Al203 Min value Max value

    Tensile strength 69 Mpa 665 Mpa

    Hardness 5500 22050

    Wear resistance 1e+018 1e+024

    Coefficient of friction 1e-005 0.002

    Application of Al203

    Military and protective equipment


    Electrical and electronics industry
    Industrial applications
    Mechanical properties of Al2O3
    Tensile strength

    Weight Percentage of TENSILE


    Al2O3(%) STRENGTH(MPa)

    1st(0% Al2O3) 149.76

    2nd(6% Al2O3) 167.93

    3rd(9% Al2O3) 173.61

    4th(12%Al2O3) 193.47
    Hardness

    Weight Percentage of HARDNESS


    Al2O3 (%)

    1st(0% Al2O3) 95.8

    2nd(6% Al2O3) 105.8

    3rd(9% Al2O3) 146

    4th(12%Al2O3) 188
    Tribological perfomance of Al2O3

    Coefficient of Friction

    Friction coefficients under different


    loads of composite materials with
    different amounts of Al2O3
    reinforced; 10 N (a), 20 N (b), and
    30 N (c).
    Wear Resistance

    Weight losses and wear rates under


    different loads of composite materials
    with different amounts of Al2O3
    reinforced; 10 N (a), 20 N (b), and 30
    N (c).
    Properties of Silicon carbide (Sic)
    Properties Values Units

    Tensile strength 390 Mpa

    Hardness 2800 Mpa

    Modulus of elasticity 330 Gpa

    Thermal conductivity 45 W/M.K

    Applications of Sic
    •Metal of glass and non ferrous metal
    •Heat treatment of metals
    •Float glass production
    •Production of ceramics
    •Igniters in pilot lights for gas heaters
    Aluminum Silicon Carbide
    Mechanical Properties
    SPECIMEN TENSILE HARDNESS
    STRENGTH (HRC)
    (N/mm)
    1st(3% SiC) 100.6 62

    2nd(6% SiC) 105.7 66

    3rd(9% SiC) 108.2 69

    4th(12% SiC) 115.9 72

    5th(15% SiC) 122.2 74

    6th(18% SiC) 127.38 76


    Tribological performance of Al-6061 reinforced with SiC
    Wear Loss
    Coefficient of Friction
    Properties of Boroncarbide (B4C)
    properties Minimum value Max value

    Tensile strength 261 Mpa 569 Mpa

    Hardness 38100 Mpa 441000 Mpa

    Wear resistance - 1e+008

    Coefficient of friction 1e-005 3e-005

    Applications of B4C

    •In abrasive polishing


    •In abrasive lapping
    •In cutting process
    •Dressing of diamond tools
    Aluminum Boron Carbide
    MECHANICAL PROPERTIES
    Tensile Strength

    SPECIMEN TENSILE
    STRENGTH(MPa)

    1st(5% B4C) 135

    2nd(10% B4C ) 141

    3rd(15% B4C) 131

    4th(20% B4C) 136


    Hardness

    SPECIMEN HARDNESS

    1st(5% B4C) 25

    2nd(10% B4C ) 48

    3rd(15% B4C) 54

    4th(20% B4C) 71.5


    Tribological performance of Al-6061 reinforced with B4C

    Wear resistance
    Coefficient of friction
    conclusion
    Finally we concluded that composite matrix materials
    should give the best properties. Generally aluminium alloy
    is used in composite materials and aluminium is the good
    conductor of heat and electricity that is the reason we use
    in aeroplanes …..etc
    Aluminium composites panels are very light comparing to
    other composites materials.Aluminium is a material that is
    categorized as a light weight material which makes it
    perfect for cladding systems. In comparson with steel,
    aluminium is 66% lighter which makes it a perfect suitable
    alternative
    Thank you

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