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Pet Bottle

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PROJECT PROFILE OF PET BOTTLES

INTRODUCTION

Bottles made from polyethylene terephthalate (PET) plastic


material are gaining traction globally, owing to various
advantages offered by PET bottles such as lightweight,
flexibility, and unbreakable

The PET Bottles Manufacturing unit is a project of Plastic


Sector, in which, the most convenience-size bottles are
made from Polyethylene Terephthalate. PET has become
the material of choice for bottled beverages because it is
lightweight and shatter resistant, and PET has been
extensively tested for safety. PET resin has superior
properties i.e. attractive, pure, safe, good barrier, no
leakage, design flexibility, recyclable, etc. Bottles made
with PET are widely used for everything from water and
fruit juice to soft drinks etc.
RODUCTS AND ITS APPLICATION

Most of the water bottle producing companies prefers PET


bottles because of its convenience both for the consumers and
producers. It is easy to handle and less weight compared to
glass/tin bottles. While marketing it is advantageous to have
very distinct shapes and colours.

Additional products besides shampoos which can be


packed in PET bottles and containers would be oils,
deodorants, talcum powder, creams, hair tonic, containers,
skin lotions etc
INDUSTERY OUTLOOK /TREND

Plastic and Polymer industries in India is growing at about


5% per annum. There are mainly two types of polymers such
as commodity plastics and engineering plastics. The products
in commodity plastics are well developed and growing at
lesser space then engineering plastics. The trend in
consuming industries is to have more sophisticated and
attractive packaging.
Therefore the demand for well-designed and printed bottles
are ever increasing. Moreover glass packing material is
being replaced by plastic due to ease of production, reduced
cost, printability and impact resistance.
MARKET POTENTIAL AND MARKETING
ISSUES
The demand for PET blow molded items is increasing, on
everyday basis. Lot of consumer products are packed in
PETmolded items. Hence, market potential is not ahurdle for
any new entrepreneurs as the personal care sector is growing
rapidly. Thesimplest shape to blow is a sphere and this is the
most economical in terms of surface are to content in a given
volume. Other shape preferred is oval. The consuming sector
such as shampoo and other personal care products are
growing at the rate of 14% per annum. Among application
segment, beverage segment held the highest market share in
2019, in the global PET bottles market. PET is a popular
choice of packaging for beverages such as soft drinks and
bottled water, owing to its advantages including ease of
molding into desired shapes.
Asia Pacific region was the largest PET bottles market
globally, due to significant demand from China, India, and
Japan. The region held a market share of 35% in 2018 in the
global PET bottles market. Growing demand for PET bottles
from various growing industries such as food and beverages,
personal care industry is driving growth of the market in this
region.
MPLEMENTATION SCHEDULE
S.NO PARTICULARS TIME
1 The Time requirement for preparation Two
of Project report months
2 Time requirement for selection of Site One
month
3 Time required for registration as MSME One day
4 Time required for acquiring the loan Three
Machinery procurement, erection and months
commissioning
5 Recruitment of laborer etc. One
month
6 Trial runs One
month
RAW MATERIAL REQUIREMENTS

The major raw material is blow moulding grade PET. This


is available from Reliance Industries Ltd. and other Local
Markets
MANUFACTURING PROCESS
Bottle Stretch Blow Molding, process involves:
a. Pre-form feeding
b. Pre-form heating
c. Transfer of heated pre-forms to blow wheel
d. Bottle stretch blow molding
e. Bottle ejection
The following properties of end product must be ensured
during manufacturing:
Uniform wall thickness of the container
Weight of different articles produced in a production
run should be consistent
Weight of different articles produced in a production
run should be consistent
Uniform color dispensation throughout the article 
Specified dimensional accuracy
FIXED CAPITAL :
LAND & BUILDING :

S.NO Description Area (sq.ft) Total

1 Management building 100sq.ft 5000

2 Production Area 1300sq.ft 15000

3 Raw-material store 100sq.ft 5000

Total construction cost 1500sq.ft 25000


LIST OF MACHINERY REQUIRED :

S.NO DESCRIPTION RATE

1 Pet Blow Moulding Machine Auto Drop


Capacity(200ml to2000ml) with Infra Red
Heater.(800 – 1000 Bottles/ Hour output)
2 Compressor 20 HP Capacity
8,50,000/-
3 Chiller – Ton Capacity

4 Air Dryer – 40CFM capacity

GST@18%
1,53,000/-
TOTAL
AMOUNT 10,03,000/-

TOTAL FIXED CAPITAL. = Rs.10,55,000


WORKING CAPITAL
a. MANPOWER REQUIREMENT :
S.NO PARTICULARS NOS. SALARY/M
1 Production Engineer cum 1 Rs.15000
Manager
2 Sales Executive 1 Rs.15000
3 Accountant 1 Rs.10000
TOTAL Rs.40000

b. RAW-MATERIAL REQUIREMENTS (PER MONTH):


S.N Size No. of Raw-Material Rate of Value
O Bottles per Consumption per Bottle Granules ( Rs)
month Weight (Grams) /Kgs. (Rs.)

1 1ltr 1,80,000 3,780,000 110 415,800

TOTAL = 415,800
C. UTILITIES ( PER MONTH) :

Electricity Rs. 20,000


Water Rs. 2,000

TOTAL Rs. 22000

TRUNOVER/MONTH

S.N ITEMS QTY RATE (Rs) VALUES(Rs)


O

1 1 ltr bottes 1,80,000 3.00 540,000

TOTAL = 540,000
PROFIT = Turnover –working capital
=Rs.540,000 - Rs.4,55,800
=Rs.84,200

TAX =Rs.15,156

NET PROFIT =Rs.69,044

Addresses of Machinery and Equipment Suppliers :

EVERGREEN TECHNOLOGIES
Corporate Office

No. 1,200 Feet Radial Road ,opp


Surabhi palace,
Zamin Pallavaram, Chennai – 600 043

Phone No : 044 - 22642788

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