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2953 Thrad Tight

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Problem Statement : THREAD TIGHT PROBLEM IN 79912953 C/A

Supplier Manufacturing Supplied to Defective


Supplier Part Name Model Date
Location Location (Customer Name ) Quantity
ROHIT
02/08/2021
ENTERPRISE GGN COVER ASSY. 79912953 GGN MAFS Pvt Ltd. 10
S
NG Part Photo
WHY1 WHY2 WHY3 WHY4 WHY 5
Occu

Damage Tap use for Tap accidently damage Part place tapper on die
Thread Tight In C/A
threading during production during threading operation.
Outflow

TPG not verified or


No wcr gauge available for
Thread tight TPG thread wear out checked for thread
M22x1.5-6h tpg
wearness

Root Cause

For Defect Occurrence :- tpg damage accidently during production


For Defect Outflow – T.P.G Wearout ( no master tool for checking available)

Countermeasure Impl. Status

1. WCR Purchase And Handover To Process Quality Engineer. Done


2. Training Given to Operator And Inspector At Gauging. Done
3. Daily Gauge Verification Check Sheet Implemented Done
4. Tool life monitoring Starting . Done

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MAHLE Group, 13.06.2020 © MAHLE
Before /After -79912953 THREAD TIGHT

 BEFORE  AFTER

THREAD TIGHT OK THREAD

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MAHLE Group, 13.06.2020
WCR GAUGE

 BEFORE  AFTER

BEFORE NO WCR
AVAILABE

NOW WCR AVAILABLE too verify


tpg on daily basis before
production /process.

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MAHLE Group, 13.06.2020
DAILY GAUGE VERIFICATION CHECK SHEET.

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MAHLE Group, 13.06.2020
Training Record

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MAHLE Group, 13.06.2020
TOOL LIFE MONITORING SHEET

NO TOOL LIFE MONITORING


DONE BY THE OPERATOR AND
SUPERVISOR AT THREADING
AREA

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MAHLE Group, 13.06.2020

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