2020 TU8000 TrainingManual 200121
2020 TU8000 TrainingManual 200121
2020 TU8000 TrainingManual 200121
TU8000
Table of Contents
1. Product Introduction
2. Key Features & Operation
3. Front View/Rear View
4. Repair Preparations
5. Layout & Wiring Diagram
6. Circuit Description
7. Troubleshooting
8. Factory Mode
9. Disassembly
UHD TV
Product Introduction
Product Introduction
Without 963.9 x 558.9 1116.8 x 644.2 1230.5 x 707.2 1449.4 x 830.3 1673.2 x 958.2 1829.9 x 1045.0
Dimensions Stand x 59.6 x 59.9 x 59.9 x 59.9 x 59.9 x 59.9
WxHxD
(mm) With 963.9 x 627.8 1116.8 x 719.1 1230.5 x 783.3 1449.4 x 906.6 1673.2 x 1047.9 1829.9 x 1148.2
Stand x 192.5 x 250.2 x 250.2 x 282.1 x 340.8 x 392.2
Without 37.95 x 22.00 43.97 x 25.36 48.44 x 27.84 57.06 x 32.69 65.87 x 37.72 72.04 x 41.14
Dimensions Stand x 2.35 x 2.36 x 2.36 x 2.36 x 2.36 x 2.35
WxHxD
(inches) With 37.95 x 24.72 43.97 x 28.37 48.44 x 30.84 57.06 x 35.69 65.87 x 41.26 72.04 x 45.20
Stand x 7.58 x 9.58 x 9.85 x 11.11 x 13.42 x 15.44
New 2020’ Device Care (Settings > Support > Device Care)
Rear View
CI
HDMI IN 3
AV IN
R) AUDIO (L
DIGITAL VIDEO
AUDIO OUT
(OPTICAL)
LAN
UHD TV
Repair Preparations
Repair Preparations
1. Remove power cord and connections and place the TV down onto a protected surface.
1 2
4
※ Cautions to prevent severe damage to the Panel.
4
Insert the Open Jig① in tab 1.5inches away from bottom.
Do not go across the bottom of the panel with the
Open Jig②.
3 3
Repair Preparations
7. Gently lift up the rear cover from the top middle while wiggling to release inside clips and prevent damaged.
Note:
Straighten ALL Locking Wires
before reattaching Cover
Repair Preparations
※ Measurement point
43”
After Discharge
check with meter
Across leads for
less than 10Vdc
50” 55”
Repair Preparations
※ Measurement point
After Discharge
65” 75” check with meter
Across leads for
less than 10Vdc
82” TBD
Repair Preparations
OK NG
※ fully locked 1 2 3 4
※ When installing SMPS verify the board is properly positioned in all mounting slots & fully locked.
Repair Preparations
TV Layout
SMPS
Main
BT/WIFI/IR Function
Speaker Speaker
Layout & Wiring Diagram
Wiring Diagram
1 CNM801
CN202
SMPS
MAIN
Panel CNL801
CN1300
3
CN151_CM ACN01
SPEAKER SPEAKER
Function
UHD TV
Circuit Description
Circuit Description
Block Diagram
IR Blasting IR TX
Optical SPDIF (CX Core)
IR Blasting
IR RX Function / IR
TMDS(HDMI) Sub Micom Eco Sensor
HDMI x 3ea I2C
Cortex-M0
For Main 4MBIT
SPI Flash
CVBS / YPbPr
USI-T 12Lane
AV/Comp Demura UHD 60Hz
Comp/AV L/R Micom
Cortex-M0 4MBIT Demura SPI I/F
For Tcon SPI ROM
(Tcon Data)
Panel
Circuit Description
Main Board
11 USB2 1
POWER
10 USB1
9 HDMI2
7 HDMI3
AV
8
6
12
5 USIT1
HDMI1 OPTICAL
4
BT/WIFI/IR SPEAKER
LAN
3 2
Circuit Description
CNL801
Circuit Description
65” 75”
CNM801
CNL801 CNM801
82” TBD
CNL801
UHD TV
Troubleshooting
- Flashing Symptom Codes
After TV is "COLD BOOTED" (AC Power Re-Cycled), Flashing symptom codes will operate
and show the defect block with number of LED flash
Defect Block Detection item(s) Detection method from Cold LED Flashes – Repeats 5 times after Cold Boot
Boot
Panel / - PI_DSF_MON Error Count: - LED flashes after 10 minutes of Cold LED Blinking 2 times 1 2 1 2
USIT Cables - OCP-PMIC / USIT-OVP detected Boot 4s
1 2 3 1 2 3
SMPS - A13V / B350 error / not detected - LED flashes with error / Cold Boot LED Blinking 3 times 4s
Function/Wi-Fi/BT
Connector
LED Status/
On Screen Selections with Function Control Function Switch
1. TV in Standby
Function/Wi-Fi/BT Connector Pins with Main Reference Chart
2. Check LED Status
3. If LED is OFF 1 3 5 7 9 2 4 6 8 10 11 13 15 17 19 12 14 16 18 20
Check LED 1.7Vdc (pin 17/14) and VCC for 5Vdc (pin 7/4)
• If missing suspect Function Assy/Cable/Main board.
Main Board Connector Reference Chart
4. If LED is ON Function Pins
Check Switch Operation activates on screen display
• If missing:
Check Key _Input1 Pin 11/11 change to 0V with a command.
• If wrong voltage or no change:
Check Switch for stuck or miss-operation.
CNL801 CNL801
CNL801
Fuse
43” CNM801
50” CNM801
55”
CNM801
CNL801 CNL801
CNL801
CNM801
43” CNM801
50” CNM801
55”
CNM801
CNL801 CNL801
CNL801
CNM801
TV POWER ON SEQUENCE TEST: Extended Version 4. If any wrong voltages, remove SMPS connector to Main Board
1. Power TV On Check A13V again (12.7VDC)
Power_On/Off .2Vdc (when off) changes to 3.3Vdc (on) • If voltages are now OK replace the Main Board
• Note: There is a delay from PS-ON to off condition when • If voltages are still wrong replace SMPS
the TV is powered off. 5. Verify Backlight Turns On in Normal TV Operation Mode
2. If voltage error or no change: • If No Backlight
Check Jog Function Control Test Check BLU_PWM Backlight On/Off & Dim Control: for
3. If OK replace Main Board. approx. 0 (Off) to approx. 2.5Vdc (On) depending on backlight
Check All A13V supplies (12.7VDC) dimming level.
• If missing/error replace Main Board. If OK perform backlight
test.
Backlight Test (43/50/55”)
43 50” 55
” CNM801 CNM801 CH1(+)
”
CNM801 250Vdc
CNL801 CNL801
CH1(-)
CNL801 60Vdc
65” TV Example
CNL801
CH1(+)
CH1(-)
Panel BL:
Two Sets of LED BL Strings example
CNM801 (connected in series - if one fails both go off)
Backlight Test:
1. Activate Backlights Test: – Disconnect Lead Cable from Main to BACKLIGHT DIMMING PROBLEMS:
Power Supply. First check Option Byte Settings in Factory Mode. Wrong settings can
Check TV Screen for active backlight LEDs. create backlight errors.
2. If NO BACKLIGHTS • Go to Menu/Picture/Expert Settings/Backlight and vary level (0 – 50)
Check CH1 (+) BL Supplies on SMPS (approx. 270Vdc for 65”) • If no backlight changes are observed, vary the level again:
Also Check CH2(+), CH3(+), CH4 (+)..etc. when included for larger TVs Check BLU_PWM control voltages (CNM801)
• If any missing replace SMPS Board. If supplies are OK replace Panel. varies approx. 0.5V – 2.5Vdc
3. If BACKLIGHTS ON BUT PANEL SECTION(S) OFF • If it doesn’t vary voltage replace Main Board.
• Repeat Step 2 • If it varies and back lights won’t dim, replace SMPS.
• If any CH Backlight Supplies are low or missing replace SMPS
• If supplies are OK, replace panel
Backlight Test (43/50/55”)
43 50” 55
” CNM801 CNM801 CH1(+)
”
CNM801 250Vdc
CNL801 CNL801
CH1(-)
CNL801 60Vdc
65” TV Example
CNL801
CH1(+)
CH1(-)
Panel BL Connector:
Two Sets of LED BL Strings seen in example
CNM801 (connected in series - if one fails both go off)
Backlight Test: (Extended Test) Check CH2 (+) and CH2 (-) when included for Larger TVs
• Repeat the same Test as with CH1
1. Activate Backlights Test: – Disconnect Lead Cable from Main to Continue to Check CH3, CH4, …, etc. when they are also included.
Power Supply.
Check TV Screen for active backlight LEDs. BACKLIGHT DIMMING PROBLEMS:
2. If NO BACKLIGHTS First check Option Byte Settings in Factory Mode. Wrong settings can
Check CH1 (+) BL Supplies on SMPS (approx. 270Vdc for 65”) create backlight errors.
Also Check CH2(+), CH3(+), CH4 (+)..etc. when included for larger TVs • Go to Menu/Picture/Expert Settings/Backlight and vary level (0 – 50)
• If any missing replace SMPS Board. If supplies are OK replace Panel. • If no backlight changes are observed vary the level again:
3. If BACKLIGHTS ON BUT PANEL SECTION(S) OFF Check BLU_PWM control voltages (CNM801)
Locate CH1 (+) on SMPS and measure for approx. 250Vdc (65”) varies approx. 0.5V – 2.5Vdc
Locate CH1 (– ) on SMPS and measure for approx. 60Vdc (65”) • If it doesn’t vary voltage replace Main Board.
• If CH1 (+) is very low or missing replace SMPS Board • If it varies and back lights won’t dim, replace SMPS.
• If CH1 (+) is OK & CH1 (-) is near 0 Volts replace Panel
SMPS Standby Test (65/75/82”)
65” 75”
CNM801
CNL801
Fuse
TV POWER STANDBY TEST:
CNM801 1. TV in Standby 5. If fuse is open replace SMPS.
Check Standby LED Indicator 6. If fuse is OK:
2. If Not Lit: Check Standby: A13V (Always
Check AC 120Vac Line On) to Main Board.
3. If missing: 7. If any missing remove the SMPS
Check 120Vac Source/Power Cord connector to the Main Board .
4. If OK: Check Standby A13V again
Check Resistance on SMPS Fuse • If OK replace the Main Board
after first removing AC power cord. • If still missing replace SMPS.
SMPS Power On Test (65/75/82”)
65” 75”
CNM801
CNL801
CNM801
65” 75”
CNM801
CNL801
CNM801
TV POWER ON SEQUENCE TEST: Extended Version 4. If any wrong voltages, remove SMPS connector to Main Board
1. Power TV On Check A13V again (12.7VDC)
Power_On/Off .2Vdc (when off) changes to 3.3Vdc (on) • If voltages are now OK replace the Main Board
• Note: There is a delay from PS-ON to off condition when • If voltages are still wrong replace SMPS
the TV is powered off. 5. Verify Backlight Turns On in Normal TV Operation Mode
2. If voltage error or no change: • If No Backlight
Check Jog Function Control Test Check BLU_PWM Backlight On/Off & Dim Control: for
3. If OK replace Main Board. approx. 0 (Off) to approx. 2.5Vdc (On) depending on backlight
Check All A13V supplies (12.7VDC) dimming level.
• If missing/error replace Main Board. If OK perform backlight
test.
Backlight Test (65/75/82”)
CH1(+)
250Vdc
65” 75”
CNM801 CH1(-)
60Vdc
CNL801 CNM801 65” TV Example
CNL801 Panel BL
: Sets of LED BL Strings
CNL801
65” 75”
82” TBD
Backlight Test:
1. Activate Backlights Test: – Disconnect Lead Cable from Main to BACKLIGHT DIMMING PROBLEMS:
Power Supply. First check Option Byte Settings in Factory Mode. Wrong settings can
Check TV Screen for active backlight LEDs. create backlight errors.
2. If NO BACKLIGHTS • Go to Menu/Picture/Expert Settings/Backlight and vary level (0 – 50)
Check CH1 (+) BL Supplies on SMPS (approx. 270Vdc for 65”) • If no backlight changes are observed, vary the level again:
Also Check CH2(+), CH3(+), CH4 (+)..etc. when included for larger TVs Check BLU_PWM control voltages (CNM801)
• If any missing replace SMPS Board. If supplies are OK replace Panel. varies approx. 0.5V – 2.5Vdc
3. If BACKLIGHTS ON BUT PANEL SECTION(S) OFF • If it doesn’t vary voltage replace Main Board.
• Repeat Step 2 • If it varies and back lights won’t dim, replace SMPS.
• If any CH Backlight Supplies are low or missing replace SMPS
• If supplies are OK, replace panel
•
Backlight Test (65/75/82”)
CH1(+)
250Vdc
65” 75”
CNM801 CH1(-)
60Vdc
CNL801 CNM801 65” TV Example
CNL801 Panel BL
: Sets of LED BL Strings
CNL801
65” 75”
82” TBD
Backlight Test: (Extended Test) Check CH2 (+) and CH2 (-) when included for Larger TVs
• Repeat the same Test as with CH1
1. Activate Backlights Test: – Disconnect Lead Cable from Main to Continue to Check CH3, CH4, …, etc. when they are also included.
Power Supply.
Check TV Screen for active backlight LEDs. BACKLIGHT DIMMING PROBLEMS:
2. If NO BACKLIGHTS First check Option Byte Settings in Factory Mode. Wrong settings can
Check CH1 (+) BL Supplies on SMPS (approx. 270Vdc for 65”) create backlight errors.
Also Check CH2(+), CH3(+), CH4 (+)..etc. when included for larger TVs • Go to Menu/Picture/Expert Settings/Backlight and vary level (0 – 50)
• If any missing replace SMPS Board. If supplies are OK replace Panel. • If no backlight changes are observed vary the level again:
3. If BACKLIGHTS ON BUT PANEL SECTION(S) OFF Check BLU_PWM control voltages (CNM801)
Locate CH1 (+) on SMPS and measure for approx. 250Vdc (65”) varies approx. 0.5V – 2.5Vdc
Locate CH1 (– ) on SMPS and measure for approx. 60Vdc (65”) • If it doesn’t vary voltage replace Main Board.
• If CH1 (+) is very low or missing replace SMPS Board • If it varies and back lights won’t dim, replace SMPS.
• If CH1 (+) is OK & CH1 (-) is near 0 Volts replace Panel
Troubleshooting Video Path
Problem
Check Signal
Pass Pass Pass Source and other
inputs
Replace
Fail Pass Pass Main/T-CON
Board
Replace
Fail Fail Pass Main/T-CON
Board
Replace
Main/T-CON
Fail Fail Fail
Board or Panel
(verify symptom)
Video Circuit Layout:
• Check Panel
Customer Customer
Customer Picture Test 1
Picture Test 2 Picture Test 3
MUTE • If Noisy Video:
MUTE 369
147 SocTCON
MUTE
MUTE Pattern in
Mute 369 Mute Factory Mode
Mute 147 Mute PRE FRC May not be available for
POST FRC
(Factory Mode)
Larger models over 70 • Use type of
(Factory Mode) inches.
Video Operation Noise observed
Video Operation Video Operation Video Operation (Bars, single lines ,
Generated on
Generated at Generated at Generated at video distortion,
Pre FRC Section Post FRC Section T-CON Section. etc to help .
Main Section.
AUDIO TEST
• No TV Sound • No HDMI Audio
Menu/Audio/Speaker Settings/set to TV Speaker Source / HDMI Cable
Swap with other HDMI Inputs/Sources
• Noisy/Distorted TV Audio Perform EDID Write in Factory Mode
Customer Menu/Support/ SOUND TEST (Can restore missing HDMI Audio).
Bulletins and Latest firmware on TV
If SOUND TEST FAILS (Missing/Noisy Audio) • If not restored replace main board
Speakers (compare resistance/quality) • Check Audio Format PCM/Dolby based on external Receiver
• Compare audio level out to speakers with multi meter.
Replace defective Speakers or Main Board or Cable • ARC Issues
HDMI Cable is input to the ARC Designated HDMI port
IF SOUND TEST OK ARC (HDMI Control) is enabled on the external Receiver.
Audio Source & External Cables
With external Audio Generator (device or App) • Bluetooth Audio “Sound Share” Connection Issues
Other Inputs Sound Bar is in TV Mode
• To Connect, Press & Hold Play Button until Sound Bar pairing mode
• Optical Digital Out Errors begins.
Red light from Optical Digital Out
If missing replace Main Board
Troubleshooting
Network Troubleshooting
TV Router Internet
TV to Router “Failure” Router to Network “Failure”
Check Network Status Check Network Status
Wired & Wireless MAC Address in Customer Support Menu. Instruct the customer the TV has proper connection to
No Wired MAC Address: Replace Main Board the router and is likely OK.
No Wireless MAC Address:
Module cabling & voltages from Main Board. Check other devices using network are OK. If they test
If operating voltages are OK but signal missing OK this does not mean the TV should be working.
Replace WiFi Module (WiFi/Bluetooth Module)
Proper security passcode Try another source (Hotspot) to test/show TV Network
Check Wi-Fi signal strength at TV (use WiFi Analyzer or similar App) operation.
Try another source (Hot spot or Test Router)
Check related Bulletins
Check Factory Mode / SVC / Info/ WiFi Error Count
(replace module for high error counts)
Network: Troubleshooting
1. Download free
“Wi-Fi Analyzer” App
1. 2. (Android)
3.
2. Select Network under
test
- Go to Settings>Support>About This TV
. Wired MAC Address (missing or error - replace Main Board)
. Wireless MAC Address
. Bluetooth Address
- If Bluetooth Address or Wireless MAC Address are missing
or errors exist
BT & Wi-Fi Connector Voltages. If Voltages are OK but no BT
or Wi-Fi Signals voltage(s), replace defective Module.
Factory Mode
Factory Mode - Overview
- BT Version
- E-Manual
- Blaster Version
- E-POP Version
- EDID Success (Status)
- HDCP Success (Status)
- FRC
- Dimming
- T-Con
- Model
- Wired MAC Success
- Wireless MAC Success
- WiFi Version
Select Model Code Set Model Code Model Code digits exceeded
SVC/Test Pattern
SVC/Info/ER Count
ER Count
Check each item listed
IMPORTANT ITEMS
WD Count: Watch Dog
(Hardware related issue)
AR Count: Auto Reset
(software (i.e. Apps) related
WiFi Count
(Check all listed items)
BT Count
(Check all listed items)
VCC Fail Count
(DC Supply related - New 2018)
Factory Mode – Serial Number
After replacing the main board, turn on the TV and go to Settings > Support > About This TV. If a serial
number exists,
It must first be erased, follow the instructions below to enter the correct serial number.
1. Take a picture of the serial number on the label on the back of TV.
2. Enter the Factory Menu using a factory remote.
3. Select SVC > S/N > Writing S/N.
4. When the soft keypad is displayed, if a serial number already exists, select “Delete All” to erase the
existing serial number.
5. Use the soft keypad to enter the correct serial number from the Back Cover label. Carefully Check
each digit to make sure all digits are entered correctly. You must enter all 15 digits.
Disassembly
Repair Preparations
1. Remove power cord and connections and place the TV down onto a protected surface.
1 2
4
※ Cautions to prevent severe damage to the Panel.
4
Insert the Open Jig① in tab 1.5inches away from bottom.
Do not go across the bottom of the panel with the
Open Jig②.
3 3
Repair Preparations
7. Gently lift up the rear cover from the top middle while wiggling to release inside clips and prevent damaged.
Note:
Straighten ALL Locking Wires
before reattaching Cover
Disassembly
(3)
(1) (1)
(2)
Disassembly
※ Measurement point
43”
After Discharge
check with meter
Across leads for
less than 10Vdc
50” 55”
Disassembly
※ Measurement point
After Discharge
65” 75” check with meter
Across leads for
less than 10Vdc
82” TBD
Disassembly
Lift up
Removing SMPS board
1) Push and hold down BLU connector tab to release
it’s panel lock connection.
Slide to the right to release the board 3) Locate a notch in insulation sheet. (not all models)
OK NG
1 2 3 4
Disassembly