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Compressor Frame Detailss
Compressor Frame Detailss
Superior Compressors
C-Force - 34
powered by Caterpillar 3408 TA Engine
1989 Griffin/Canada
Couple-Free Design
Opposing Throws balanced to within 45 Grams or 1.6 Ounces.
Removing a Cross-Head Pin CrossMark these to ensure they are returned to same home Crosshead Pins Free Floating Type Case Carbonized Hardened Alloy Steel Long Length Outside Diameter Weight: A B C D E F G Short Length Outside Diameter Weight: A B C D E 9.68 2.50 6.77# 8.51 # 9.99 # 11.18 # 12.10 # 12.76 # 13.30 # 5.19 2.50 3.64 # 4.56 # 5.36 # 6.48 # 7.12 # 8
10
11
CrossCross-Head
12
13
2 Throw Crankshaft
14
Oil Pump
15
Oil Pump
2 Throw Frame
With Bell-housing Bell-
17
Oil Pump
18
19
20
21
Rigid, one piece, cast iron, tie bolt construction Compact with rugged integral cross-head guides Aluminum top cover & cast iron end cover Crankshaft is forged from solid billet of 5046 heat treated steel with integral counter-weights.
22
23
Crossheads:
Ductile Iron Light = 9.5 OD, 55-56# Heavy = 9.2 OD, 95-97# Length = 9.2
24
(Crane):
25
Gear-driven lube oil pump Replaceable crosshead shoes Convenient balance weights
RAM-52
27
VV Pocket Standard
SAE 4140 Piston Rods with Rolled Threads Automatic force feed lubrication to cylinders Air Cooled Cylinders Two piece hollow aluminum pistons on 11 or larger diameter cylinders
RAM-52
28
29
52 - Drive End
30
31
Crankcase Breather
32
33
Crankshaft Seal
.0005 - .002
Thrust Bearing
34
35
36
37
38
Crosshead Shoe CrossheadLight (55) or Heavy (95) Torque to 100 FtLbs. Crosshead Pin Snap Ring
5 & 2.5# Balance Weights Crosshead Pin to Crosshead Clearance .0015 - .003539
40
Any Questions?
41
MH/WH Compressors
42
43
Main Bearing Cap Spacer (Tie) Bar Main Bearing Shell 3/4-10 Bearing Cap Stud/Nut Thrust Washer 1-1/8-7x8 12 Point Cap Screw, Seal & Washer
Alignment Dowel
Base 44
45
Frame Nameplate
46
Check Valve
1/2 Dowel
Seal
48
Distance Piece Cover & O-ring Crosshead Guide Cover & O-ring
49
Crosshead Guides
50
51
Guide
Distance Piece
52
53
54
55
Compressor Crankshaft
Thrower Hub
56
Remove coupling per procedure on page 7-11 of the WH/MH Instruction Manual. ES-3010
Crankshaft 57
Connecting Rod
12 Point Connecting Rod Bolt & Washer Bearing Shell Connecting Rod
Connecting Rod Bushing MH = Steel Backed Bronze WH/WG = Steel Backed Bronze w/Tin overlay 58
Connecting Rod
59
WH Crosshead
Light-114# & Heavy-176#
Socket Head Screw & Washer Tri-Medal Shoe
Pin Assembly
Connecting Rod 60
MH/WH6 Frames
Any Questions?
61
Superior WG Compressor
1999
62
WG Features
63
64
65
66
67
68
69
70
71
72
Torque 640-700
73
74
Straight
76
77
78
79
Oil Manifold
80
81
82
Questions?
83
84
85
86
87
Compressor Crankshaft
Oil Pump Drive Gear Internal Oil Porting Thrower Hub
Bearings - ID
Main = 7 Rod = 7
88
Remove coupling per procedure In Section 7 of the Axis Instruction Manual. ES-3010 discusses the tapered hub installation and removal.
Crankshaft 89
Connecting Rod
12 Point Connecting Rod Bolt & Washer Bearing Shell Connecting Rod Connecting Rod Bushing ID 4.75
Connecting Rod
91
Testing Stand
RAM, MH, WH, W7 & WG frames with cylinders mounted Variable speed from 200 - 1700 rpm Units are run at three speeds for a total of two hours Parameters monitored: Oil pressure (set to 40 - 45 psi) Speed (held to within 50 rpm) Vibration Oil temperature Lubrication
92
93
94
95
96
97
Any Questions?
98