Ok Mill 39-4

Replacement Rotary Shaft seals of
Seal Housing of Roller No.04

OK MILL 39-4
DATED:07-07-2018
PRESENTED BY: PPM-MECHANICAL

LIST OF CONTENTS:
(1)DISMENTLING
(2)OIL SEAL REPLACEMENT
(3)ASSEMBLING
 Emptying the oil from bearing housing and oil tank.
 Cleaned oil tank.
 Dismounting Mechanical/Teflon seal of Roller.
 Unscrewing the gate cover of

Roller.
1.2
Removing the Safety cover above lubrication pipes/
pipe block.
 Dismantled all lubrication hoses with block.
 Dismantled back stopper plate of shaft.
 Dismantled both side hex head bolt of swing lever pin.
 Dismantled both side clamping plate of swing lever.
1.3
Dismounting of both pins with sleeve
Unscrewing side L-key bolts of swing lever to free the roller shaft from
shaft boss.
1.4
 Mounted 100 ton jack with pump and fixture to extract the bottom sleeve of shaft.
Shifted hydraulic cylinder with oil pump unit to swing out the roller.
 Installed hydraulic cylinder his own actual position and fixing with roller eye for swing
in/out the roller assembly.
1.5
Swing out the roller assembly after cutting the safeguard hindrance plate.
Swing out the roller and fixing the pump /100 ton jack with sleeve.
1.6
 Apply the pump pressure for extracting the bottom sleeve shaft,
So, removed the shaft sleeve, hold the sleeve with overhead crane and
shifting at ground floor and dismounted jack from fixture.

1.7
Fixed the fixture above the roller stand, for mounting purpose of jack (cap.
300 ton,dia 400mm).
The purpose of this arrangement is to free the roller shaft with housing,
liners from the sleeve seated at shaft boss.
1.8
 Swing out the roller at 90 degree , the jack which is to be used to
separate the shaft from shaft boss sleeve should be centrally
positioned below the shaft.
 Installed heavy duty slings for holding the Roller assembly with
overhead .
 After Centre the level of Roller assembly and overhead crane then
1.9 operate jack with motorized pump ,jack push the shaft slowly slowly,
after then roller assembly come out without sleeve from roller shaft
boss and shifted to ground floor.
 Dismounted the fixture and jack 300 ton.
 Changed the crane from overhead to crawling crane due to overhead
1.10 crane.
 Dismantling side liner of seal housing.
 Dismantling the seal housing and separated in two pieces by loosing
1.11 fitting bolts.
 Removed old rotary shaft seals with spacer.
1.12
 Cleaned seal housing.
2.1 Assembling Procedure.
 Installed new rotary shaft seals with old spacer and paste thick grease.
 Paste RTV silicon B/W flange joint of seal housing and jointed the seal
housing.
 Attention:
Found uneven pitting at seal collar so, location change of oil
seals, changing with the spacer location, before spacer location below
the oil seals but now between the oil seals.
2.2
2.3
 Side change of seal housing and replaced new O ring(1114*8.4),paste
2.4 silicon.
 Mounted studs with bearing housing for leveling the seal housing then
2.5 up the roller for seal housing inserting and assembled seal housing with
bearing housing.
2.6  Assembled cover of seal housing.
2.7  Extract the sleeve from Roller shaft boss, cleaned the sleeve and
cleaned roller shaft boss.
 Dismantling dust collar.
2.8
 Dismantling Teflon seal.

 Cleaned inside roller shaft boss and paste Molykote all around.
2.9
 Cleaned sleeve of shaft, paste Molykote.
 Mounted 02 studs parallel with sleeve for supporting and put the
roller shaft boss.
 Installed Teflon seal.
2.10
 Crane change from crawling crane to overhead crane for shifting the
2.11 roller assembly.
 Centre the Roller shaft boss, up the sleeve and shifted roller assembly to
2.12 roller shaft boss, paste molykote on shaft,before shifting the roller also
mounted the 02 studs below the roller shaft for supporting purpose.
 Dismantling slings from roller assembly and shifted to ground floor.
2.13
 Cleaned dust collar and assembled it. paste moloykote with bolts.
2.14
 Cleaned shaft sleeve ,shifted and installing with back shaft plate.
2.15
 Centre the sleeve with back shaft plate, hold with over head crane and
chain block, positioned the key side of shaft and little up the roller
parallel so sleeve inserted towards the shaft. after then mount the 02
studs with nuts below the shaft plate and tightened slowly slowly ,so
push the sleeve towards the inside actual position.
 When sleeve full inserted then installed bolts, tightened and removed
the studs
 Up the roller in straight position.
2.16
 Paste Molykote at swing lever and down the roller to positioned
2.17 the pins location for pins installing.
2.18  Cleaned the both side pins with sleeve, paste molykote.
 Cleaned inside pins places and paste molykote.
 Installed the both side pins with sleeves.
 Installed both side cover plates.
 Installed both side L key bolts of swing lever.
 Installed both side Hex Head bolts of swing lever.
2.19  Dismantled mounted Hydraulic jack for up/down roller and shifted
beside.
 Installed gate cover of roller.
 Installed mechanical seals.
 Installed manifold block of oil lubrication.
 Installed all lubrication pipes.
 Cleaned oil tank of LQ 120 unit.
 Filling new oil VG 1000,Qty 496 liters.
 Checked Roller Up/down, found ok.
Thanks

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Ok Mill 39-4

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Replacement Rotary Shaft seals of

Seal Housing of Roller No.04

PRESENTED BY: PPM-MECHANICAL

 Unscrewing the gate cover of

shifting at ground floor and dismounted jack from fixture.

 Dismantling Teflon seal.

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