Schenck Process - Feeding of dust and meal in the cement industry

© Schenck Process 2006

Version A 1.3
Slide No 1
 Your benefit - partnership with SCHENCK PROCESS

•know-how in
products
bulk solids handling,
processes
engineering
based on long experience
proven in cement plants
worldwide

•wide range of products

for the cement industry

•high standardization of all

© Schenck Process 2006

products all over the plant

Version A 1.3
Slide No 2

Cor-e.ppt
 Job-sharing for better results

Sizing mass flow

silo
Application/design according to
the feed rate and the used bulk
material
Discharge
cement
raw meal
fly ash
filter dust
trass, lime meal
grits
CORIOLIS
coal dusts

Systems which integrate all of

these functions in one unit can
© Schenck Process 2006

never meet the requirements for

Version A 1.3
Slide No 3

the different jobs to do. Conveying

Cor-e.ppt
 CORIOLIS - Feeder - MULTICOR-S and K
Worldwide more then 1000 systems installed

high control accuracy through

high speed acquisition of
measured data

accuracy ± 0,5% related to the

actual feed rate
gravity
feed constancy ±1% within discharge
10 seconds

direct feed into

CORIOLIS measuring principle pneumatic
immune to external conveying tube
© Schenck Process 2006

10bar-pressure-proof
Version A 1.3

design for coal dust

Slide No 4

Cor-e.ppt
 CORIOLIS-principle - one step ahead

AC-drive with
R = radius of measuring wheel [m] integrated speed
 = angular velocity [1/s] transducer
P = feed rate [t/h]
M = torque = FC • R
load cell

M
P =
•R2
FR
FZ
FC = CORIOLIS-force
FC
© Schenck Process 2006

FZ = centrifugal force } no influence on the

FR = friction force } measuring result
Version A 1.3
Slide No 5

Cor-e.ppt
 CORIOLIS - Feeder
- highly accurate and reliable MULTICOR-S

MULTICOR-S is used for the

measuring of the flow rate of
bulk solids up to 800 cbm/h.

Special features:

 direct mass flow

measurement

 enclosed, dustproof system

no dust emission

 low headroom

 easy installation
© Schenck Process 2006
Version A 1.3
Slide No 6

Cor-e.ppt
 MULTICOR-S types

S40 to S160 R 450 / S 450 R 800 / S 800

© Schenck Process 2006
Version A 1.3
Slide No 7

Cor-e.ppt
 Different prefeeders for different requirements

good material flow characteristics

with silo aeration
==> flow-gate for feed rates
up to 800 cbm/h

good material flow characteristics

with silo aeration, if required
==> starfeeder for feed rates
recommended up to 100 cbm/h

poor material flow characteristics

without silo aeration
==> screw with integrated
© Schenck Process 2006

agitator for feed rates

Version A 1.3
Slide No 8

recommended up to 80 cbm/h

Cor-e.ppt
 CORIOLIS - Feeder
- kiln feed High feed constancy for high clinker quality

feed rates up to 800 cbm/h

position controlled flow-gate

as prefeeder

option: On-Stream-
Calibration via check bin
© Schenck Process 2006
Version A 1.3
Slide No 9

Cor-e.ppt
 MULTICOR® - kiln feed
- kiln feed High feed constancy for high clinker quality

Installation: Lafarge Davenport USA

Capacity: 350 t/h
Started up: Feb.: 2006
© Schenck Process 2006
Version A 1.3
Slide No 10

Cor-e.ppt
 CORIOLIS - Feeder
- dust & meal feeding

High accuracy also at

low feed rates

feed rates up to 70 t/h

speed controlled
starfeeder as prefeeder
© Schenck Process 2006
Version A 1.3
Slide No 11

Cor-e.ppt
 CORIOLIS - Feeder
- by-pass cement

High accuracy over

a wide control range

feed rate up to 20 t/h

speed controlled
screw with integrated
agitator as prefeeder

wide inlet section

guarantees a good
© Schenck Process 2006

homogeneous material
Version A 1.3

discharge
Slide No 12

Cor-e.ppt
 CORIOLIS-feeder
- loading station

accuracy of ± 2 % of
truck load

straight onto truck

without any detours

easy to integrate in
existing installations

low headroom required

fully automatic operation
© Schenck Process 2006

of loading plant
Version A 1.3
Slide No 13

Cor-e.ppt
 CORIOLIS-feeder
Cement additive
- two functions in
one system
Simultaneous
weighing and mixing

LIW-feeder
cost reduction:
mixers are not required

high mix quality:

proven by tests performed
by Rugby Cement
© Schenck Process 2006
Version A 1.3
Slide No 14

Cor-e.ppt
 CORIOLIS-feeder
- feeding of fly ash

Designed for direct infeed into

pneumatic conveying pipe

Economical
• low investment costs
• minimum operating costs

Reliable
• high short-term feed constancy
• reliable measurement principle
• immune to external forces
© Schenck Process 2006
Version A 1.3
Slide No 15

Cor-e.ppt
 CORIOLIS-feeder
- realibility, feed constancy and accuracy for your PROCESS
MULTICOR-S
raw meal for upto 800 cbm/h
Solid flow feeder for feed
rates more than 800 cbm/h

MULTICOR-K
pulverized coal
© Schenck Process 2006
Version A 1.3
Slide No 16

Cor-e.ppt
 Your partner in the Cement Industry
Clay

Products: Sand

Crusher relief

 Apron weigh feeder screen

Limestone Clay Sand


Apron feeder
Belt weigher Limestone
crusher
Reclaimer wheel
 Weighfeeder
 Loss-in-weight feeder Return grits

MECHATRON Separator
Lime-
stone
Clay Sand
Homogeni-

 Solids flow meter Alternative:

zation

Raw mill

 Bin weighing SCHENCK Fuel Master


Feeding of Alternative Fuels
MULTICOR Flow gates
Bucket elevator
CORIOLIS-feeder Bucket
MECHATRON
FE2SO4


elevator
Vibration screen Return Separator
grits

Additive
Weighbridge Belt weigher to be
installed in apron
Clinker Gypsum

truck/trains conveyor Store

Blaine value

 Kiln Cooler Cement- Measurement

Loading automation mill
MULTICOR-K - Feeding
 Mill optimisation of pulverized coal
(10 bar pressure proof)

 Alternative fuel Cement Cement Cement

feeding SCHENCK Fuel Master

Feeding of Alternative Fuels
- Fuel Master
© Schenck Process 2006

Series
Version A 1.3
Slide No 17

DISOCONT - ONE electronic standard for the whole cement

Cor-e.ppt
plant !