ELECTRONICS

DIVISION
WELCOMES
CII ASSESSMENT TEAM
ELECTRONICS
DIVISION

CII EXIM BANK AWARD

BUSINESS EXCELLENCE 2022

ELECTRONICS DIVISION
 EDN - A JOURNEY IN TIME
EL EC TR O NICS DIV ISION

1976 1977 1987

BHEL Takes Over REMCO 1st Control Equipment Entry to HVDC Controls 1992
for Power Plant for Power Transmission

Entry into Defense

2019
2000 1998

Entry to Lithium ion cells Entry to Space Entry to Transportation

Controls
 OUR SIGNIFICANCE
ELECTRONICS DIVISION

NODAL AGENCY | Electronic Products

MARKET LEADER | Instrumentation (C&I)

MAJOR SUPPLIER | Traction Controls

MARKET LEADER | Space Panels & Batteries

 OUR TEAM
ELECTRONICS DIVISION

Bani Varma ED (EDN & TBSG)

Mercy Jacob Manik Naiya N Ramesh K JVVS Prasad A Balakrishnan K N Nandini

Head | Prod'n Head | CE-PMC, Mkt, P &D Head | MM,DTG & PS Head | SA & SC Head | Quality Head | HSE

R Rukmani
Head|CE-Engg II Joy Alexandar
Head | HR

C.D. Khoday G Saravanan S Padmanabhan D Prakash C Ramesh M Mukundan

Head | T & Head | CE-Ext Services Head | Fianance Head|CE-Engg I SA to ED Head | C & PR
PD
 PRODUCT
ELECTRONICS DIVISION PROFILE
POWER PLANT &
INDUSTRY
PROPULSION
SYSTEM
NUCLEAR PRIMARY
CYCLE

ACEMU
HVDC SYSTEMS

CONTROL TRACTION MEMU

SCADA EQUIPMENT
Text

PADO
HOTEL LOAD
CONVERTER
DABG
PCU

COMPOSITE
BATTERIES, CONVERTER
RMDS IPMS SMMG PANELS &
Lion CELLS
 PRODUCT PROFILE -
ELECTRONICS DIVISION TRACTION

6000 HP PROPULSION SYSTEM

Comprises of :
o Traction Converter
o Auxiliary Converters I & II
o Vehicle Control Unit (VCU). 

1100 Locos across 36 Loco Sheds under operation.

 PRODUCT PROFILE -
ELECTRONICS DIVISION TRACTION

COMPOSITE CONVERTER ACEMU

Comprises of: Comprises of:

o Traction Converter (TC) & Hotel Load Converter o Traction Converter, Auxiliary Converter, Airco
(HLC) for WAP5 Locomotive. converter & Train Control & Management
System (TCMS).
o Includes new In house design of Complete Water o BHEL put India’s 1st Air-Conditioned ACEMU
Cooled Hotel Load Converter in commercial service on 25th December 2017.
 PRODUCT PROFILE -
ELECTRONICS DIVISION TRACTION

9000 HP TRACTION CONVERTER NON AC - ACEMU

Current Status: Supply Scope includes :

o Development order from CLW was developed o Traction Converter, Auxiliary Converter, Train
completely in-house Control & Management  System (TCMS) and
o Completed all routine and Type Tests. Bought-out items.
o Prototype is undergoing combined system
testing.
 PRODUCT PROFILE - CONTROL
E LE C T R O N I C S D IV I SIO N
EQUIPMENT

CONTROL EQUIPMENT FOR POWER PLANT &

INDUSTRY
o Automation & Control Systems for Power Plants :
SG, TG, BOP Controls & Excitation Systems.

o Industrial Automation :
Mfg & Process Industries.

o Software System Solutions :

PADO, RMDS & Simulators
 PRODUCT PROFILE - DEFENSE & AREOSPACE BUSINESS
ELECTRONICS DIVISION
GROUP

SPACE GRADE PANELS & SPACE

BATTERIES
o ESD Supplies customized Space grade solar panels and
Batteries to ISRO for its satellite missions.

o More than 500 Sq Mtrs of Space grade Solar Panels

supplied to ISRO.

o In 2021, 100th space-grade battery supplied to ISRO for

Chandrayaan 3 mission.
 PRODUCT PROFILE - DEFENSE & AREOSPACE BUSINESS
ELECTRONICS DIVISION GROUP

STATIC BI-DIRECTIONAL CONVERTER

(SBC)

Static Bi-Directional Converter (SBC)

o Indigenously designed & developed by BHEL.

o More than 80% indigenous components for

Submarine application.
 PRODUCT PROFILE -
ELECTRONICS DIVISION
DABG
IPMS  - INTEGRATED PLATFORM MANAGEMENT
SYSTEM

IPMS  - INTEGRATED PLATFORM MANAGEMENT

SYSTEM
EDN has supplied the IPMS to INS Vikrant which was dedicated to the nation by Hon. Prime Minister on 2nd Sep 2022
 MANPOWE
ELECTRONICS DIVISION
R
1481
TOTAL EMPLOYEE
STRENGTH

EXECUTIV
ES

233 1248 SUPERVISORS

16% 84% ARTISANS

FEMALE MALE
A STRONGER GENDER
DIVERSITY IN CATEGORY
COMPARISON TO BHEL DIVERSITY
AVG ( 6% )
 EDN -
ELECTRONICS DIVISION
CUSTOMERS
CONTROL TRANSPORTATI DEFENCE & SPACE
EQUIPMENT ON

OVER SEAS

CUSTOMER
S
 EDN - TECHNOLOGY
ELECTRONICS DIVISION
PARTNERS

Valmet Automation Struckton Rail I.S.R.O

Finland Netherlands India

DCS: max DNA, Valmet IGBT based drive Space Panels & Batteries
DNA solutions & Li-ion cells

COLLABORATIO
N

Steag ABB Seastema

Germany India Italy

PADO for TPS Train 18 - Vande Bharat IPMS for Indian Navy
 EDN's ROAD OF
ELECTRONICS DIVISION
EXCELLENCE

DIRECTI
ON
 BHEL : PURPOSE &
ELECTRONICS DIVISION
VISION

providing sustainable business solutions in the fields of energy,

industry & infrastructure

PURPOSE

a global engineering enterprise providing solutions for a better

tomorrow

VISION
 ASPIRATIONAL
ELECTRONICS DIVISION
TARGETS 2027

40k + Cr 35k + Cr 8% 50% 18k Cr

Avg OB in SP27 Avg Rev in SP27 EBITDA Margin OB from Non-Fossil OB frm DABG
(FY27) Sectors* (FY 23-27) (FY 23-27)

23k Cr 16% 68% 50 Days 5+

Manpower cost to Direct Material cost to Average PI to PO time Pilot /Projects in

OB from TBSG (FY23-
turnover Turnover Emerging Areas
27)
 CORPORATE
ELECTRONICS DIVISION
STRATEGY
 CMDs MESSAGE
ELECTRONICS DIVISION
 ED's
ELECTRONICS DIVISION MESSAGE
 BHEL : STRATEGY
ELECTRONICS DIVISION
DEVOLUTION
GOVERNMENT TECHNOLOGY BUSINESS ORGANISATION'S
MARKET
ENVIORNMENT STRENGTHS
PROJECTIONS PLANS REQUIREMENT
WEAKNESSES ORGANISATION'S
MOU WITH GOI

STRATEGIC
PLAN UNIT'S BSC

DIVISIONAL TOP MGMT

PLAN BSC

INDIVIDUAL PLAN
UNIT STRENGTHS INVESTMENT ANNUAL PRODUCT
& LIMITATIONS REQUIREMENT DEVELOPMEN
TARGETS
T PLANS
 EDN CULTURE : VALUES THAT
ELECTRONICS DIVISION
INSPIRE
TEAMWORK

CO
TY

M
RI

M
G

IT
TE

M
EN
IN

T
EXCELLENCE
LOYALTY
IN
N

T
O

EC
VA

SP
TI

RE
O
N

GOVERNANCE
 HOW OUR LEADERS STEER OUR
ELECTRONICS DIVISION CULTURE
QUALITY FIRST
QUALITY
IMPRESS CULTURE
FIRST TNI PORTAL

CREATIVIT
EXCEL
Y QUALITY LEARNI UNNIYAN
INNOVATI
ON
NG e LEARNING

QUALITY LEARNING WEEK

CIRCLES & CLD

APPRAISA ROOFTOP PV,

PMS & ACR L
ENVIRON
PLASTIC FREE
MENT
RWH
EDN Leadership Inspires
& Empowers People &
Lead Change with a
BEST EMPLOYEE
BHEL DAY Shared Vision

REWARDS
SENSE OF &
BOC EVENTS BELONGI RECOGNITI
SHRAM AWARDS
NG ON

SPORTS CLUB Hi Po SCHEME

 ORG CULTURE :
ELECTRONICS DIVISION
QUALITY FIRST
 ENVIRONMENTAL CONCERNS
ELECTRONICS DIVISION

o Spreading Awareness about Environmental

concerns

o Organizing Competitions / Activities.

eg: Slogan Writing , Theme - “Ecosystem
Restoration”

o Photography Competition, “Natural shades of

Namma Bengaluru”.

o Swachhata Pakhwada campaign.

o Waste Segregation.

o EDN observes Chemical Disaster Prevention Day

 EDN's WAY OF
ELECTRONICS DIVISION EXCELLENCE

EXECUTIO
N
 STAKE HOLDER ENGAGEMENT - CUSTOMERS
ELECTRONICS DIVISION

CUSTOMISED
SOLUTIONS
FOR CUSTOMER
NEEDS

PROMPT DEDICATED
SERVICE AFTER PROJECT
SALES CO-ORDINATOR

INTERACTIONS
AT ALL STAGES
 STAKE HOLDER ENGAGEMENT - TECHNICAL
ELECTRONICS DIVISION PARTNERS

TIMELY ROYALTY
PAYMENTS

TIMELY
LONG TERM RESPONSE TO
RELATIONSHIP QUERIES &
CLARIFICATIONS

REGULAR
INTERACTIONS &
KNOWLEDGE
TRANSFER
 STAKE HOLDER ENGAGEMENT - BUSINESS & GOVERNING
ELECTRONICS DIVISION STAKEHOLDERS

DIVIDENDS TO
NATIONAL
EXCHEQUER

TRANSPARENCY
CONTINGENCY
ACCOUNTIBILITY &
RESPONSE
COMPLIANCES

SUPPORT TO
Min of Heavy Industries visits EDN
NATIONAL PLANS

58th Annual General Body Meet 29th Sep 2022 Special Secretary & Finance Advisor (MHI) Visits EDN CVO Visits EDN
 STAKE HOLDER ENGAGEMENT - VENDORS
ELECTRONICS DIVISION

ENHANCING
BRAND VALUE

VENDOR OPPORTUNITIES
INFORMATION IN EMERGING
SYSTEM. BUSINESSES &
TECHNOLOGY

VENDOR MEETS,
TRAINING &
HAND HOLDING
 STAKE HOLDER ENGAGEMENT -
ELECTRONICS DIVISION SOCIETY
EDN donated sanitizer bottles and face masks (3-ply surgical mask)
to Bruhat Bengaluru Mahanagara Palike (BBMP) during Covid-19.

CSR

INTERNSHIPS, ENVIRONMENT
STUDENT PROJECTS & RESOURCE
& TRAINING CONSERVATION

PUBLIC AWARENESS
& ACCOUNTIBILITY

EDN Donates Ambulance under CSR

Engaging Interns at EDN Swachhata Pakhwada

 STAKEHOLDER ENGAGEMENT -
ELECTRONICS DIVISION EMPLOYEES
IMPRESS Awards
HEALTH,
SAFETY &
WELFARE

ALIGNMENT TO
COMPANY SENSE OF
PERFORMANCE BELONGINGNESS
CLBSC, KRAs & ACRs

CAPABILITY
BUILDING
REWARDS &
RECOGNITION

BEST EMPLOYEE
AWARDS
 STAKEHOLDER ENGAGEMENT -
ELECTRONICS DIVISION EMPLOYEES

Covid 19 Vaccination Drive Women's Day Celebrations Children's Day Celebration

Kannada Rajyotsava Celebrations ED EDN Inaugurates Fire Emergency Hotline Telephone Facility
 CREATING SUSTAINABLE
ELECTRONICS DIVISION VALUE

Business Environment Customer

o Diversification o Using Renewable Energy o More than 35 Years in
o Cost Control o Sensitization & Incorporation Business
o Process Improvement o Efficiency Improvement o Strong Renovation Capabilities
o New Products o Stable Financials
 EDN - OPERATIONS
ELECTRONICS DIVISION
OVERVIEW
 OUR UNIQUE VALUE
ELECTRONICS DIVISION PROPOSITION

o Unified state-of-art technology Platform

o Higher Reliability & Performance
for power plant & Industry.

o Wide array of Transportation products. o Value for Money

o Only supplier for Space panels &

Batteries for ISRO satellites. QUALIT
PRODUC
TS Y

o 53% of total installed conventional o Customer Good Will

power in India is generated by BHEL
sets capacity. o Participative Management
Culture.
o Pan India & Global Presence. o Large Customer & Vendor
BRAND base
RELATIONS
OUTREAC
HIP
H
 ENHANCING OVERALL EXPERIENCE OF OUR
ELECTRONICS DIVISION CUSTOMERS

Maximizing Strengthening
Our Customer Customer Touch
Experience Points.

o Matured Processes. o Meeting emergency needs of

o Seamless flow of information through customers
ERP o Online monitoring of customer
o Responsibilities known to people. complaints
o Simulator based customized training
 PERFORMANCE MGMT
ELECTRONICS DIVISION
SYSTEM

MOU with
GOI
BHEL BSC -
CMD
EDN BSC - UNIT
HEAD
DRO's
BSC
PMS - KRAs OF
EXECUTIVES
 HOW DO WE MANAGE
ELECTRONICS DIVISION RISK
BOARD OF
DIRECTORS

RISK MGMT
STEERING
COMMITTEE

MGMT
COMMITTEE / CHIEF RISK
FUNCTIONAL OFFICER
DIRECTORS

BUSINESS CORPORATE RISK

OPERATIONS
SECTORS FUNCTIONS CO-ORDINATOR

RMC - EDN & RMC

COMPRISING OF MEMBERS
FROM ALL PRODUCT
GROUPS & SUPPORT
FUNCTIONS

RO - 1 RO-2 RO-n
 TRANSFORMING THE ORGANISATION FOR THE
ELECTRONICS DIVISION
FUTURE
SCANNING THE ECOSYSTEM

BUSINESS ENVIRONMENT CHALLENGES OPPORTUNITIES

Business Context
o Slow down: Manufacturing GDP o Government policies Key Opportunities:
o Decreased Investment: Core Sectors o Chip shortage
o Changing Geopolitical dynamics o Sourcing of Raw Materials o Huge demand for power
o Competitive threats. o Rise in Price of Other Commodities
o Environmental awareness o Ageing power plants.
o Stringent emission norms. Transportation Business
o Component Obsolescence. o Make in India”
o High Variance in Products.
Focus Areas:
o Non-Thermal business segments. o Change in Business Model o Urban mobility
o FGD & SCR systems.
o Indigenisation: Critical Technological and capital o Increased investment in Indian railways & urban
goods Power Sector Segment. transportation bodies.
o Urban Mobility o Cyber Security.
o Clean energy technologies o Hydro Sector: Shift in Philosphy
o Retrofitting, Up-gradation & optimisation of o Gas turbine Controls: Conceptual shift
existing thermal plants
 BHEL EDN : BUSINESS FOR FUTURE / THE ROAD
ELECTRONICS DIVISION
AHEAD
- 9000 HP LOCO
- 12000 HP LOCO
- VANDE BHARAT (TRAIN 18)
- KAVACH (TCAS)
TRANSPORTATI
ON

- R&M SOLUTIONS
- INTEGRATED COMPRESSOR - INDUSTRY 4.0 SOLUTIONS
. CONTROLS - RMDS & PALM
- NEW GENERATION SEE - FLEXIBLE AND LOW LOAD

POWER & VALUE ADDED . OPERATIONS

INDUSTRY SOL'Ns

- COAL TO AMMONIUM
. NITRATE
- LIGNITE TO METHANOL
- COAL TO METHANOL
COAL TO
CHEMICALS
 TRANSFORMING
ELECTRONICS DIVISION
EDN
PRODUC
TS

DIGITAL'N CHANGE
DIVERSIF NEW NEW MGMT.
Y MARKETS DEVEPT'S

MODERNS LEADERSH
PROCESS CULTURE
'N IP

UP SKILL RE SKILL REDEPLOY

SIMPLIFC' PARTICIP'
N N

PERSONN
EL
 TRANSFORMING
ELECTRONICS DIVISION EDN
PRODUCT PROCESS
o
PORTFOLIO TRANSFORMATION
New Products in Traction: TCAS, Vande Bharat, o Digitalisation : e-Office, IMPS
o New Markets in Aerospace: Non ISRO Customers o Modernisation : Capital Equipment, VDI, Mov't to Cloud.
o Strategic projects for DMDE o Standardisation : Inputs & Intermediaries.
o New Developments viz. SBC, VFD, Greenie, o Data Intelligence : Measure, Isolate & Improve.
binocuLAR, TRACK, CCHP
o New Products in CE: HMI upgrades & Cyber Security,
RMDS, PALM & IOT requirements.

PERSONNEL SKILL CULTURAL

TRANSFORMATION
o New Product Training o Change Management: Power of 5
o New Certifications : BE, Safety, NDTs for Railways & o Fostering Leadership Qualities: Young Managers Program
NPCIL o Effective Communication: TNI programs
o Upskilling (Vertical): Artisan to Supervisor, Supervisor to o Facilitating People Participation.
Executive o Environmental & Sustainability consciousness.
o Upskilling (Horizontal): Behavioral, Technical Competency
o Instilling Spirit towards Nation's Progress.
development.
o Redeployment & Cross functional Exposure
 Innovations: In house developments
ELECTRONICS DIVISION
Commercialized
TRANSPORTATION CONTROL EQUIPMENT DEFENCE & AEROSPACE
On Board MEMU application • IEC61850-based (BCUs). Static Bidirectional Converter for Defense
applications.
Propulsion equipment’s for 9000 HP loco •Valmet based Turbine Supervisory System ,Hybrid DCS
systems , VMS, TSI. CCHP – Single board Controller for Defense
IGBT based 2x500KVA Hotel load convertor applications
•Alarm Annunciation Panels, Automatic Leakage Control System
IGBT based Composite convertor (ALCS).
Feed & Speed Regulator - Steam and Water cycle
for Indian Navy
•PV SCADA system for Full Floating Solar Power plant -NTPC
Off loco testing equipment for testing electronic
100MW Ramagundem project.
cards at loco sheds
 
•TG Controls for Super Critical Turbines.
TRACK an android based App for performance
monitoring of 6000HP Loco •Voltage Source Inverter based Variable Frequency Drive (VFD).
 
Power Conditioning Units – 850 Kw 1Ph (indian •Hardware Development of IED system for Sub Station
Railways, Bina) Automation.

•HDLC Controller IP Core development.

•Common Control Room solution for Air Pollution Control Tower.

•EV DC fast Charger.

 EDN's WAY OF
ELECTRONICS DIVISION EXCELLENCE

RESULTS
 CUSTOMERS' PERCEPTION
ELECTRONICS DIVISION
RESULTS
 BHEL EDN : PEOPLE'S PERCEPTION
ELECTRONICS DIVISION RESULTS
 BHEL EDN : SUPPLIERS' PERCEPTION
ELECTRONICS DIVISION
RESULTS
 BHEL EDN : SOCIETY PERCEPTION
ELECTRONICS DIVISION
RESULTS
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 CUSTOMER
ELECTRONICS DIVISION
APPRECIATION

FACT
KOCHI
 CUSTOMER
ELECTRONICS DIVISION
APPRECIATION

TATA
POWER
 CUSTOMER
ELECTRONICS DIVISION
APPRECIATION

TPP SUDAN
 CUSTOMER
ELECTRONICS DIVISION
APPRECIATION

GRODNO-
BELARUS
 CUSTOMER
ELECTRONICS DIVISION
APPRECIATION

COCHIN SHIPYARD
Ltd.
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION
 EDN : RESULTS
ELECTRONICS DIVISION

Installation of Eco Friendly Refrigerant Air Cooled

System

Capturing Storm Water From Catchment Area of

Approx. 17Acres through Percolation Pits

70 Nos of Aerators for Water Taps Installed

Recycling of Hazardous Waste & Plastic/Paper /

Cardboard Waste
 QUALITY CIRCLE
E LE C TR O NI CS DI VI S I O N ACHIEVEMENTS

S R UDPA
TROPHY
BHEL is first in India to start Quality Circles in 1981 EDN QC is Participating in ICQCC '2022 at Indonesia

EDN QC won The Prestigious Shri S R Udpa trophy Award in EDN QC Won First Prize in Knowledge test among 367 circles in
2020-21 CCQC'2022

EDN QC won PAR Excellence Award in ICQCC Nov'2021 All 8QCs that Participated in CCQC 2022 won Gold Award.
 EDN AWARDS
ELECTRONICS DIVISION

Winners in Lowest Average Frequency Rate ESD Team won first prize for the Project - NMP Solvent Runner-Up in Accident-Free Year category
Ministry of Labour & Employment, GOI Recovery System in Li-Ion Manufacturing Facility Ministry of Labour & Employment, GOI

EDN has won Second Prize in the State Level  Safety Quiz Competition  by Department of Factories, Boilers, Industrial Safety and Health, Govt. of Karnataka
 AWARDS
ELECTRONICS DIVISION
ELECTRONI
CS
DIVISION

THANK
YOU