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Optimization of cutting force via variable feed rate in AISI 304
stainless steel with cemented carbide insert cutting tool using in

dry turning lathe Taguchi and ANOVA Methodology
Animesh Mondal (12000720052)

Animesh Kumar (12000720045)
Guided by
DEEPAK KUMAR
ASST.PROFESSOR
Department of Mechanical Engineering

DR.B.C.ROY ENGINEERING COLLEGE
Metal cutting principle
Introduction
Mechanics of metal cutting consists of study of

machining process and accurate estimation of
dynamic cutting forces by the use of suitable
analytical models. Different scientists have
prepared different models and advanced their own
theory and analysis of metal cutting action. There
are certain basic concepts used by most of them. A
wedge-shaped tool with a straight cutting edge is
made to move relative to the work piece and a
layer of metal called chip is removed.
Factors Influencing Metal Cutting Process Various factors or
parameters that affects the cutting process and so surface finish and
accuracy of part geometry.
Independent variables
The major independent variables are:
• Cutting tool material, shape, geometry, angles.
• Work piece material, condition, temperature
• Cutting parameters, such as speed, feed, and depth of cut.
• Cutting fluids.
• Machine tool specifications

Dependent variable
Dependent variables are influenced by changes in independent variables. The

major dependent variables are:
• Types of chips formed
• Temperature zone at work tool interface
• Tool wear and failures.
• Surface finish.
• Force and energy in cutting process
Taguchi method
Taguchi's techniques have been used widely in engineering design (Ross 1996 & Phadke 1989). The
Taguchi method contains system design, parameter design, and tolerance design procedures to
achieve a robust process and result for the best product quality (Taguchi 1987 & 1993). The main
trust
of Taguchi's techniques is the use of parameter design (Ealey Lance A.1994), which is an engineering
method for product or process design that focuses on determining the parameter (factor) settings
producing the best levels of a quality characteristic (performance measure) with minimum variation.
Taguchi designs provide a powerful and efficient method for designing processes that operate
consistently and optimally over a variety of conditions. To determine the best design, it requires the
use of a strategically designed experiment, which exposes the process to various levels of design
parameters.
Eight-Steps in Taguchi Methodology:
• Step-1: Identify the main function, side effects, and failure mode
• Step-2: Identify the noise factors, testing conditions, and quality
characteristics
• Step-3: Identify the objective function to be optimized
• Step-4: Identify the control factors and their levels
• Step-5: Select the orthogonal array matrix experiment
• Step-6: Conduct the matrix experiment
• Step-7: Analyze the data, predict the optimum levels and performance
• Step-8: Perform the verification experiment and plan the future action
Application
• Taguchi method uses a specific orthogonal array to resolve this problem and
investigate all parameters by using a few tests (simulations).
• Taguchi method is widely used in engineering analysis with the aim of
obtaining information about the behavior of a process
• The biggest advantages of this method include saving the number of
experiments (simulations), saving the time, reducing the costs, etc
• The Taguchi method is used for evaluating the results of matrix experiments to
determine the best levels of experimental parameters.
• It makes it possible to provide an acceptable formulation using minimum raw
materials and time
• The signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) were
employed to analyze the experimental parameters.
Limitations
• Results obtained are only relative and do not exactly indicate
what parameter has the highest effect on the performance
characteristic value
• Also, since orthogonal arrays do not test all variable
combinations, this method should not be used with all
relationships between all variables are needed.
• The Taguchi method has been criticized in the literature for
difficulty in accounting for interactions between parameters.
Thank you

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Optimization of cutting force via variable feed rate in AISI 304

stainless steel with cemented carbide insert cutting tool using in

Animesh Mondal (12000720052)

Department of Mechanical Engineering

Mechanics of metal cutting consists of study of

• Work piece material, condition, temperature

• Cutting parameters, such as speed, feed, and depth of cut.

• Machine tool specifications

Dependent variables are influenced by changes in independent variables. The

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