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    APQP Presentation

    Uploaded by

    Shailesh Kulkarni
    The document discusses Advanced Product Quality Planning (APQP), which is a structured method for defining and establishing steps to ensure a product satisfies customers. It describes why the traditional reactive approach is less effective than the proactive APQP approach. The 5 phases of APQP are then outlined: 1) plan and define the program, 2) product and process design, 3) process development, 4) validation, and 5) feedback and corrective action. The goal of APQP is to satisfy customers by promoting early identification and avoidance of issues through systematic planning and continuous improvement.

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    APQP Presentation

    Uploaded by

    Shailesh Kulkarni
    21 views13 pages
    The document discusses Advanced Product Quality Planning (APQP), which is a structured method for defining and establishing steps to ensure a product satisfies customers. It describes why the traditional reactive approach is less effective than the proactive APQP approach. The 5 phases of APQP are then outlined: 1) plan and define the program, 2) product and process design, 3) process development, 4) validation, and 5) feedback and corrective action. The goal of APQP is to satisfy customers by promoting early identification and avoidance of issues through systematic planning and continuous improvement.

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    The document discusses Advanced Product Quality Planning (APQP), which is a structured method for defining and establishing steps to ensure a product satisfies customers. It describes why the traditional reactive approach is less effective than the proactive APQP approach. The 5 phases of APQP are then outlined: 1) plan and define the program, 2) product and process design, 3) process development, 4) validation, and 5) feedback and corrective action. The goal of APQP is to satisfy customers by promoting early identification and avoidance of issues through systematic planning and continuous improvement.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    21 views13 pages

    APQP Presentation

    Uploaded by

    Shailesh Kulkarni
    The document discusses Advanced Product Quality Planning (APQP), which is a structured method for defining and establishing steps to ensure a product satisfies customers. It describes why the traditional reactive approach is less effective than the proactive APQP approach. The 5 phases of APQP are then outlined: 1) plan and define the program, 2) product and process design, 3) process development, 4) validation, and 5) feedback and corrective action. The goal of APQP is to satisfy customers by promoting early identification and avoidance of issues through systematic planning and continuous improvement.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 13

    ADVANCED PRODUCT

    QUALITY PLANNING
    WHAT IS APQP?

    A Structured method of defining &


    establishing the steps necessary to assure
    that a product satisfies the customer
    WHY APQP?
    • Traditional way of working
    – No Planning ie work downstream
    – Attack effect and not cause
    – fire fighting

    • Resulting into low quality product with high cost and customer dissatisfaction
    WHY APQP?
    • APQP way of working
    – Systematic Planning ie work upstream
    – Attack cause and not effect
    – Continuous Improvement

    • Resulting into high quality product with low cost and customer satisfaction
    BENEFITS OF APQP
    • To direct resources to satisfy the customer
    • To promote early identification of required changes
    • To avoid late changes
    • To provide a quality product right on time at lowest cost
    5 PHASES OF APQP
    • Plan and Define Program
    • Product Design and Development
    • Process Design and Development
    • Product and Process Validation
    • Feedback Assessment and Corrective Action
    PLAN AND DEFINE PROGRAM
    • Plan the Program with the help of
    – Market Research
    – Historical data (TGR &TGW)
    – Benchmarking
    • Define
    – Goals
    – Objectives
    – Product Assurance Plan
    PRODUCT DESIGN
    AND DEVELOPMENT
    • Design FMEA
    • Design Verification
    • Design Reviews
    • Transfer the Design goals and objectives into Engg drawings & Specifications.
    • Prototype Builds
    • Design Validation
    PRODUCT DESIGN AND
    DEVELOPMENT
    • Equipment ,tooling and facility & testing equipment setup
    • Prototype Control Plan
    • Team Feasibility Commitment
    PROCESS DESIGN AND
    DEVELOPMENT
    • Product/ Process Quality System Review
    • Process Flow chart
    • Floor Plan layout
    • Process FMEA
    • Control Plan
    • Operating Instructions
    • Measurement System Evaluation Plan
    PROCESS DESIGN AND
    DEVELOPMENT
    • Ppk plan
    • Packaging Spec finalisation
    PRODUCT AND PROCESS
    VALIDATION
    • Production Trial Run
    • MSA Evaluation
    • Ppk study
    • Production Validation testing
    • Production Part Approval
    • Production Control Plan
    • Quality Planning sign-off
    FEEDBACK ASSESSMENT AND
    CORRECTIVE ACTION
    • Reduced Variation
    • Customer Satisfaction
    • Delivery and Service

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