Upvc Crusher

UPVC CRUSHER
CONTENT
Back ground of hoisting company
General work flow of company
Work area
Methods, tools and techniques
Challenges and solutions when performing
our task
Background History of hosting
company
Amhara Pipe Factory PLC (APF) is the biggest among
the factories that produce plastic products in the
country since 2003 E.C. The factory is especially
manufacturing and supplying products that will be
used in the projects related with water sector
development and construction sectors according to
international standards also APF is a factory awarded
with ISO 9001:2008 quality management system
certificates.
Mission, vision and values of
Amhara pipe factory
Company mission
 To produce and supply highest quality products that
satisfy customers needs by optimizing research and
strict quality assurance in all aspect.
Company vision
 To become one of the top three successful plastic
industries in East Africa by 2025 E.C
Values
 Satisfying customers, Loyal to pay tax and Optimizing
profit Owning culture of group effort/work

MAIN PRODUCT OF AMHARA PIPE
FACTORY
• APF is manufacturing two broad categories of products such that Pipes

and Plastic sheets. these are
• Unplasticized polyvinyl chloride (UPVC) outside
diameter range from 16mm to 630mm and nominal
pressure from 2PN up to 16PN .
• High Density Poly-Ethylene (HDPE) outside diameters
(OD) 16mm to 315mm with different nominal pressures 6
PN to 24 PN.
• Geo-membrane Sheets Thickness ranging from 0.5mm
to 2.0mm depending on the orders of a customer. The geo-
membrane sheet is produced at the width of 6.2m to 6.5m
while the length varies up to 140 meter machine capacity.
• Green House film sheet produce various thicknesses
length and width products like geo-membrane sheet
MAJOR CUSTOMERS OF AMHARA
PIPE FACTORY
 Amhara Water Works Construction (AWWCE)

 Amhara Region Water Management office
 Amhara Region Agricultural and Rural
Development office
 Individual farmers, contractors and supplying
merchants.
GENERAL WORK FLOW OF
MANUFACTURING
MIXER
EXTRUDER
DIE AND
MANDRILL
VACCUM TANK
WATER BATH
HAUL OFF
CUTTER
WINDING UP
BELLING
STORE
THE WORK TASKS THAT WE HAVE BEEN EXECUTING IN
THE COMPANY
 Maintenance work
 Work on production line
Maintenance work
 Mixer machine
 Crusher machine
 Manufacturing of key for water bath pump
 Welding of haul off chain
 Machining of the work piece in both haul off and cutter machine
 Manufacturing of bolt for die and extruder on workshop
 Work on production line
 Work on production operator line of PVC ,HDPE ,greenhouse film and
geomebrane sheet
 Changing of extruder and die in order to change thickness of UPVC and HDPE
METHODS, TOOLS AND TECHNIQUES
We use welding machine, cutting, drilling
machine
Drilling
Turning
Cutting
Welding
Grinding
Machining
Winding

CHALLENGES WHEN PERFORMING OUR TASKS
 The company is not well aware with internship program at

first
 The section gives more emphasis on maintenance.
 Corona virus and some local security problems limit our
internship experience
 Big waste of product due to deformity during production
 There is no greenhouse film and geo-membrane recycling
machine
 There is no chamfer making machine
 There is no greenhouse sheet film lifting machine after
finish the product units.
 Shortage of workshops and machines.
 There are no UPVC scrap hammers.
MEASURES THAT WE HAVE TAKEN TO OVERCOME CHALLENGES AND PROBLEM
 At first it was hard to work after while they

help us to involve in there daily work and
help us to develop our skill and knowledge
 To prevent corona virus Work in shift, ware
face mask and follow WHO and company
protocol
 Report to company mentor
 Try to design and model of geo-membrane
and greenhouse film shredder(recycler)
EXPRIANCE that I gained from internship
This internship program has played an important role
in My eye opening experience to the outside world
 Improving practical skill in engineering task,
maintenance, communication, problem-solving
 Update theoretical knowledge on machine
elements, ventilation system, thermodynamic
equipment's , material handling, plastic material
and turbo machinery.
 Improving team playing skill and leadership skill
 Work ethics
 Entrepreneurship
Project : UPVC CRUSHER
Statement of problem and justification
 UPVC recycle machine in APF is not working

out due to repeatable machine shaft failure
 There is no any manual about it and the
company has much amount of wastage of
UPVC.
 The UPVC waste has no any market and
usage that makes the problem bigger.
 UPVC machine has the highest cost and
longest process of row material production.
OBJECTIVE
MAIN OBJECTIVE
 The main objective of this project is to design
Un-plasticized polyvinyl chloride (UPVC )
crusher machine
 SPECIFIC OBJECTIVE
 To perform parts design analysis.

 To carry out analysis of machine components.
 To revise and reconsider our academicals knowledge
SIGNIFICANCE OF PROJECT
 To recycle UPVC waste.
 To reduce row material cost.
 Increase profit by recycling material.
 Contribute little on global plastic waste
problem
 Improving quality of UPVC production
METHODOLOGY
The methodology is a general guideline.

 Material selection
 Manual Design analysis and results (discussion) of all

components
 Modeling using Solid Work
 Recommendation
 Conclusion
DESIGN CONCEPT
 The concept of design is to model and design

single shaft shredder(recycler) of PVC.
 the aim of this work is to develop a modernized

and less stressful operation for recycling of PVC
sheet waste with small cost and human labor .
 Using labor feed using prime mover of motor

and power transition by pulley belt system to
the cutter blade to reduce plastic waste also to
make recycling simple as it can be and
performed without qualified
WORKING PRINCIPLE
DETAIL ANAYSIS
Selection of motor
Consider torque
Consider horse power
Consider speed
Design of Hooper
Consider volume
Consider capacity to hold
Consider strength of material
Design and selection of v-belt
Consider longer life
Consider compactness
Consider ability to cushion shock
Design and selection of pulley
Consider material
Consider mass
Consider dimension
Cont…..
 Design of shaft
 Consider weight of pulley
 Consider weight of cutter
 Consider bearing radius
 Consider design of Hooper
 Design of cutter
 Consider number of cutter
 Consider diameter of cutter
 Selection of bearing
 Consider damping ability
 Consider noise level
 Consider starting temperature
RESULT
OVER VIEW OF PROJECT
Cost analysis
CONCLUSION AND RECOMMENDATION
CONCLUSION
• The device has the ability to crush 140 Kg per haur in to

small pieces for recycle the PVC by using 2.1 kw electric
motor and by using four cutters which is mounted on the
horizontal shaft.
• The machine have big role of increasing the production rate
of the company and also it will maximize the over all profit
of AMHARA PIPE FACTORY
CONTD…
•This design save millions by recycling waste
plastic and reuse waste as row material in
production process not only that it contribute on
reduction of plastic waste that are produced by APF
and contribute little on global plastic waste crisis.
CONTD…
RECOMENDATION
•We strongly recommend Amhara pipe factory to

manufacture this design model and implement it on
company also recommend them to add another designs on
it for example silencer and automated feeder.
THANKS FOR YOUR
ATTENTION

Upvc Crusher

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UPVC CRUSHER

• APF is manufacturing two broad categories of products such that Pipes

 Amhara Water Works Construction (AWWCE)

 The company is not well aware with internship program at

 At first it was hard to work after while they

 UPVC recycle machine in APF is not working

 To perform parts design analysis.

The methodology is a general guideline.

 Manual Design analysis and results (discussion) of all

 Modeling using Solid Work

 The concept of design is to model and design

 the aim of this work is to develop a modernized

 Using labor feed using prime mover of motor

• The device has the ability to crush 140 Kg per haur in to

•We strongly recommend Amhara pipe factory to

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