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    Cat 950g Trans, Hyd Heui & Eui

    Uploaded by

    guta wondemu mamo
    This document provides information on the components and systems of a 950G-980G Series-II wheel loader, including: 1) The operator station and overhead console controls. 2) Details of the 3126B engine, including its EUI and HEUI fuel injection systems. 3) Sensors and the electronic control module used to monitor and control various systems. 4) The power train components including the transmission, steering, and braking systems. 5) Hydraulic system components such as the main control valve, lift kickout, and bucket positioner.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Cat 950g Trans, Hyd Heui & Eui

    Uploaded by

    guta wondemu mamo
    124 views125 pages
    This document provides information on the components and systems of a 950G-980G Series-II wheel loader, including: 1) The operator station and overhead console controls. 2) Details of the 3126B engine, including its EUI and HEUI fuel injection systems. 3) Sensors and the electronic control module used to monitor and control various systems. 4) The power train components including the transmission, steering, and braking systems. 5) Hydraulic system components such as the main control valve, lift kickout, and bucket positioner.

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    Original Title

    Cat 950g Trans ,Hyd Heui & Eui

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    This document provides information on the components and systems of a 950G-980G Series-II wheel loader, including: 1) The operator station and overhead console controls. 2) Details of the 3126B engine, including its EUI and HEUI fuel injection systems. 3) Sensors and the electronic control module used to monitor and control various systems. 4) The power train components including the transmission, steering, and braking systems. 5) Hydraulic system components such as the main control valve, lift kickout, and bucket positioner.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    124 views125 pages

    Cat 950g Trans, Hyd Heui & Eui

    Uploaded by

    guta wondemu mamo
    This document provides information on the components and systems of a 950G-980G Series-II wheel loader, including: 1) The operator station and overhead console controls. 2) Details of the 3126B engine, including its EUI and HEUI fuel injection systems. 3) Sensors and the electronic control module used to monitor and control various systems. 4) The power train components including the transmission, steering, and braking systems. 5) Hydraulic system components such as the main control valve, lift kickout, and bucket positioner.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 125

    950G-980G Series-Ⅱ 　

    Wheel Loader

    SHIN CATERPILLAR MITSUBISHI LTD.


    Product Support & Training Group
    Model view
    Operator Station(Conventional Type)
    Operator Station(CCS/E&H Type)
    Overhead console
    Overhead console(Lower)
    1.Heating/air conditioning control switch
    2.Fan speed switch
    3.Operator mode switch
    4.Display window
    5.Main display module
    Overhead console(Center)
    1.Heater control knob
    2.Wiper/washer switches
    3.Auto/manual shift selector switch(CCS)
    4.Variable shift control switch
    5.Autodig material selector switch(E&H)(Option)
    Overhead console(Top)
    1.Autodig mode switch(E&H)(Option)
    2.Autodig kickout position set switch(E&H)(Option)
    3.Ride control switch
    4.T/M neutralizer overide switch
    5.Secondary steering test switch
    6.Bucket lift/tilt kickout switch
    3126B Engine
    　
    EUI : Electronic Unit Injection
    HEUI : Hydraulic Electronic Unit Injection
    Fuel Injection Timing
    1
    Fuel System
    General Information
    Injector
    　

    　 HEUI
    EUI Injector
    Injector
    Hydraulic Pump
    ・ Piston Pump

    ・ IAP C/V

    ・ Fuel T/F Pump


    IAP C/V
    Low Pressure Fuel System
    Low Pressure Fuel System
    →Fuel Tank→T/F Pump (450 KPa)
    → Fuel Filter(2μ)
    →Fuel Pressure Regulator
    Component of the HEUI Injector
    Solenoid
    Poppet Valve(Open)
    Poppet Valve(Close)
    Spill Port
    Injection Nozzle

    Valve Opening Pressure


    (VOP)
    32 MPa

    Valve Closing Pressure


    (VCP)
    28 MPa
    Injection Stages
    ① Pre-Injection
    ② Pilot Injection
    ③ Delay
    ④ Main Injection
    ⑤ End ｏｆ Injection
    Injection Actuation System
    Component
    ・ Engine oil Pump
    ・ Engine oil Filter
    ・ Hydraulic Pump
    ・ IAP C/V
    ・ IAP Sensor
    Injection Actuation Control

    ・ Target Actuation ⇔　 Actual Actuation

    Pressure Pressure

    ・ Closed Loop Pressure Control Cycle


    ・ ECM ⇒ ・ IAP C/V ⇒ ・ Hydraulic Pump ⇒ ・ IAP
    Sensor⇒
    (Repeat more than 60 times/sec.)
    Injection Actuation Control

    ・ Over pressure relief valve


    　（ Non-adjustable ）
    Operation of the IAP C/V
    (Pilot type Relief Valve)
    Operation of the IAP C/V
    Cranking 　⇒　 Solenoid(MAX. Current) 　⇒　
    Poppet(Close)
    Electronic Control
    Electronic Control
    Sensor
    Sensor
    ・ 3 wires
    ・ Supply Voltage
    　 5±0.5V
    ・ Signal Voltage = 5V ⇒ 　 Open
    ・ Signal Voltage = 0V ⇒ 　 Short
    ・ 2 Wires
    ・ Open⇒ Resistance = Large
    ・ Short ⇒ Resistance = Zero
    Position Sensor

    ・ 3 wires
    ・ Supply Voltage
    　 8±0.5V
    ・ PWM Signal
    ・ Duty Cycle = 5 to 95%(Normal)
    Speed/Timing Sensor

    ・ 2 Wires
    ・ Supply Voltage = None(Magnetic type)
    ・ Primarily ＆ Secondary(Backup) Sensors
    Testing, Adjusting
    and Troubleshooting
    Electronic Diagnostics by using ET.
    ① Active Diag. Codes
    ② Logged Diag. Codes
    ③ Events
    ④ Injection Solenoid Test
    ⑤ Injection Actuation Pressure Test
    ⑥ Cylinder Cutout Test

    Electronic Technician(ET)
    Diagnostics
    Injection Solenoid Test
    Normal, Open or Short
    Injection Actuation Pressure Test
    Leakage of Actuation System
    Cylinder Cutout Test
    Cylinder Cutout Test
    Power Train
    　
    Power Train Components
    Pump
    Group
    ・ T/M
    Pump
    　 　

    ・ Steering
    Pump

    ・ Implement
    Pump

    ・ Pilot/Brake
    Pump
    　　　　　　　　　　
    　　　
    P;]\
    “”””
    Electronic Control Module (ECM)
    Upper : Implement ECM(MID:082)
    Lower : Power Train ECM(MID:081)
    P/T Calibration Mode
    Sub Mode NO. & Description
    14:AUTO 1-4 T/M Select Lever(Reverse)
    15: AUTO 1-4 T/M Select Lever(Forward)
    20:Set Forward High Speed Lockout
    21: Set Reverse High Speed Lockout
    22:Set Ride Control Configuration
    23:Set Secondary Steering Selection
    24:Set Shift Input Selection
    29:Neutralizer Control Calibration
    30: Neutralizer Control Adjustment
    31-36:Clutch #1 to #6 Engagement Calibration
    40:Clutch Fill Calibration
    Left Brake Pedal Positions
    Torque
    Converter
    Freewheel
    Stator(op)
    T/M
    Planetary
    Group
    Differential
    Steering System
    Conventional Type
    (Pilot Control)
    Steering Pump
    Compensator
    Valve

    Steering
    Pump
    Steering Metering Pump(HMU)
    Steering
    Metering
    Pump
    (HMU)
    Neutralizer Valve

    Neutralizer
    Valve

    Stop
    Steering Control Valve
    Secondary Steering System
    ・ Secondary Steering Motor & Pump
    　　　　　　　　　　　　　　　　　　　　　　・ Secondary Steering Valve
    CCS Type
    (Command Control Steering)
    System Operation
    Rear Frame Steering Shaft Front Frame
    Steering Pilot Valve
    Pressure
    Regulating
    Valve

    Directional
    Valve
    Steering Quad Check Valve
    Screened Manifold
    Braking System
    A
    Accumulator Charging Valve

    ・ Parking
    Brake
    Valve

    ・ Accumulator
    Charging
    Valve
    Brake Accumulator
    Service Brake C/V
    Parking Brake & Actuator
    Hydraulic System
    Conventional Type
    (Pilot Control)
    Main Control Valve
    Lift Kickout and Bucket Positioner
    Bucket Positioner Lift Kickout
    Magnet Switch Magnet Magnet Switch
    E & H Type
    (Electronic & Hydraulic Control)
    Hydraulic control support
    1.Tilt lever
    2.Lift lever
    3.Third function lever(Option)
    4.Autodig trigger switch(Option)
    5.Horn button
    Right side armrest
    1.Implement lockout control switch
    2.Fine modulation switch
    1.Lift arm position sensor
    2.Tilt linkage position sensor
    3.Lift cylinder head-end pressure sensor(Option)
    Pilot Manifold
    Main Control Valve
    1.Autodig mode switch(Option)
    2.Automatic pile detection indicator lamp(Option)
    3.Operator triggered mode indicator lamp(Option)
    4.Record mode indicator lamp(Option)
    5.Autodig kickout position set switch(Option)
    6.Autodig material selector switch(Option)
    7.Trigger switch(Option)
    Caterpillar Electronic
    Monitoring System
    END

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