Laser Beam Machining (LBM)

Laser Beam Machining (LBM)
LBM
• Conventional machining of such materials produces high
cutting forces that, in some particular cases, may not be
sustained by the workpiece.
• Laser beam machining (LBM) offers a good solution that is
indeed more associated with material properties such as
thermal conductivity and specific heat as well as melting and
boiling temperatures.
• Laser is the abbreviation of light amplification by stimulated
emission of radiation.
• A highly collimated, monochromatic, and coherent light beam
is generated and focused to a small spot. High power densities
(106 W/mm2) are then obtained.
LBM
• In the market including solid-state, ion, and molecular types in
either continuous wave (CW) or pulsed mode (PM) of
operation.
• Lasers are widely used in many industrial applications
including plating, heat treatment, cladding, alloying, welding,
and machining.
Line diagram
Mechanism
• The unreflected light is absorbed, thus heating the surface of
the specimen.
• On sufficient heat the workpiece starts to melt and evaporates.
• The physics of laser machining is very complex due mainly to
scattering and reflection losses at the machined surface.
• Additionally, heat diffusion into the bulk material causes phase
change, melting, and/or vaporization.
• Depending on the power density and time of beam interaction,
the mechanism progresses from one of heat absorption and
Conduction to one of melting and then vaporization.
• High intensity laser beams are not recommended since they
form a plasma plume at or near the surface of the Material
With A Consequent Reduction in the process efficiency due to
absorption and scattering losses.
• Machining by laser occurs when
the power density of the beam is
greater than what is lost by
conduction, convection, and
radiation.
• Moreover, the radiation must
penetrate and be absorbed into the
material.
• In LBM the workpiece material is removed through several
effects including reflection, absorption, and conduction of
light that is followed by melting and evaporation.
• The behaviour of the work material with respect to these
Effects determines The Material Removal rate.
• Reflectivity depends on the wavelength, the properties of
material, The Surface finish, Its Level Of oxidation and
temperature.
• At a given wavelength, the higher the reflectivity of the material,
the lower is the removal rate, and vice versa. In this regard most
metals reflect about 90 percent of incident radiation at low power
densities.
• The level of reflectivity can substantially be reduced, and the
material machinability is Enhanced By Modifying The Surface
conditions.
• The unreflected light is then absorbed, which in metals raises the
electrons to a higher energy state. The energy absorbed by
electrons is rapidly passed to the lattice. On sufficient heat the
workpiece starts to melt and evaporates.
• The minimum laser energies required to vaporize plastics are
lower than that for metals. The thermal properties of these
materials indicate that the machinability is enhanced for materials
of low thermal conductivity, diffusivity, and melting point.
• Most non-metals have low thermal conductivity and absorb CO2
laser of 10.6-µm wavelength.
Gas Assisted Lasers
• In gas-assisted laser the heat of the torch causes the initial
melting and oxidation of metal. Machining is achieved by the
release of the heat from the oxidation process. The flow of gas
stream also contributes by removing the oxide from the
machining area. Using such a method, titanium of 0.5 mm
thickness has been cut with a CO2 laser of 135 W at 15 m/min,
thus leaving a heat-affected layer of 0.375 mm.
• A plate of 10-mm thickness of the same material has been also
cut at 2.4 m/min, as has copper having 0.025-mm thickness with
chlorine as the reactive gas.
• Smaller the diameter of the gas.
Dis-Advantages
Applications
• Drilling
• Cutting
• Scribing
• Controlled fracturing
• Trimming of electronic components
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Laser Beam Machining (LBM)

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