Bioprocess Principle - UNIT IV - Compiled
Bioprocess Principle - UNIT IV - Compiled
PRODUCT FORMATION
KINETICS
Subject :- Bioprocess Principle
1 Model classification- Model Formulation-
2 Unstructured Models
3 Phases of batch growth cycle
4 Monod Models
5 Multiple substrate models and model Inhibition,
6 Models of growth and non-growth product inhibition
7 Models for the growth of fungi, Plant cell and Animal cells,
8 Structured models
9 Models of metabolites and growth-compartmental Models
10 Models of product formation.
• Step 6: Evaluation/validation :
– A key step in mathematical modeling is experimental validation.
– Ideally the validation should be made using independent experimental results, i.e. not the same set as used for
parameter estimation.
– During the validation procedure it may happen that the model still has some deficiencies.
– In that case, we have to “iterate” the model and eventually modify it.
– Certain characteristics that models which have a bearing on the question of how good they are: Accuracy;
Descriptive realism; Precision; Robustness; Generality; Fruitfulness.
• Step 7: Interpretation/application:
– The validated model is then ready to be used for one or several purposes as described earlier, e.g. to enhance our
understanding, make predictions, and give information about how to control the process.
Mathematical Model:
Research and
Design Plant Operation
Development
• Determining chemical • Exploring the sizing • Troubleshooting
kinetics mechanisms and arrangement of control and processing
and parameters from processing equipment's problems
pilot-scale or lab-scale • Simulating start-up, • Studying the effect of
• Aiding in scale-up shut down, and and requirements for
condition emergency situations expansion projects
and procedures
Principle of formulation:
Mathematical
Solution of the Verificat
Basis Assumption consistency of
model equations ion
model
Classification of Mathematical
Models
• Mathematical models are classified by
– Grouping into opposite pairs;
– Mathematical complexity;
– Degree of resolution.
Grouping of models into opposite
pairs
• Linear versus nonlinear;
• Steady state versus non-steady state;
• Lumped parameter versus distributed parameter;
• Continuous versus discrete variables;
• Deterministic versus stochastic;
• Interpolation versus extrapolation;
• Mechanistic versus empirical;
• Coupled versus not coupled.
Classification of modelling
techniques: Lumped parameters
model
Distributed parameter
model
Partial differentiation
model
Steady state model
Modelling
techniques
Unsteady state model
Population balance
model
Discrete event model
Stochastic
model/Probabilistic
Fuzzy model (Monad
model)
Linear versus nonlinear Steady state versus non-steady state
Interpolation versus extrapolation
C B
S A
S
Empirical model of microbial growth in sludge Mechanistic model of microbial growth in sludge
Where ‘s’ is over all Where f(x) is the sum of individual effects
Example : Growth of micro
effect organism
of A,B and C in sludge
Characteristics
1
Testable and verifiable Precision in data may be
compromised
Mechanistic
model
Accurate representation of a
project
21
Characteristics of bioprocess models
The are two new characteristics for bioprocess models. First, a
model can be structured or unstructured depending on whether it
describes intracellular characteristics of the cell (metabolic
reactions, cellular processes etc.) or (considers the cell like an
entity without internal structure).
22
Such reaction rates vary with time and are usually influenced by many
physicochemical and biological environmental factors like substrate,
biomass and product concentrations as well as pH, temperature,
dissolved oxygen concentration or various microbial growth inhibitors.
Malthus law
• The simplest cell growth model is the Malthusian model commonly known
as exponential law.
• overall rate of biomass formation is proportional to the biomass itself.
For a batch system,
dx
x
dt
• The demerit of this model is that it ignores the substrate needed for its
growth and that the resources are constrained.
Quantifying Growth Kinetics
• Structured vs Unstructured -
– S - model divides the cell mass into components
– U - assumes fixed cell composition -
exponential growth phase of batch or in
continuous
• Segregated vs Nonsegregated
– S - assumes different types of cells exist
– N - all cells are the same type
Unstructured, Nonsegregated Models
(Monod)
mS
• Assumptions
– One limiting substrate
– Semi empirical relationship K S
S
– Single enzyme system with
Michaelis-Menten kinetics is m - maximum growth rate when S >>
responsible for the uptake of
substrate Ks
– Amount of enzyme is sufficiently • Ks - saturation constant - concentration
low to be growth limiting of the rate-limiting substrate when the
– Low population density specific rate of growth is equal to one
half of the maximum.
• Most commonly used • Ks = S when = 1/2m
expression for growth • In general = m for S >> Ks and
for S << Ks
Cell Growth - Monod
Does not account
for death phase
0.7
Cell Concentration (g/L)
0.6
0.5
0.4
0.3
Does not account
0.2 for lag phase
0.1
0
0 5 10 15 20 25
Time (hr)
Unstructured, Nonsegregated Models
μm CS
μ = if CS < 2KS
2 KS
μm CSn
Moser equation: μ =
KS + C Sn
μm CS
Contois equation: μ =
KSX CX + CS
Blackman equation:
μ = μm if CS ≥ 2 KS This often fits the data better than the
Monod model, but the discontinuity can be a
μm CS problem.
μ= if CS < 2 KS
2 KS
1
0.8
0.6
μ (per h)
0.8
0.6
0.4
μ (per h)
0.8
0.6
Monod
μ (per h)
0.4
n = 0.25
0.2 n = 0.5
μm = 0.9 per h n = 0.75
0 Ks = 0.7 g/L
0 2 4 6 8 10
Cs (g/L)
Contois equation:
μmax CS Saturation constant (KSX CX ) is proportional to cell
μ = concentration
KSX CX + CS
Verlhurst model
Verlhurst kinetic model depends on the cell concentration. This model has two
kinetic constants of maximum specific growth rate (μmax) and maximum cell
concentration (xmax). Verlhurst model is expressed by the following equation
µ=µmax-(µmax /Xmax)*X
Andrew model
Andrew model is proposed by the following equation for the growth dependent
which incorporate substrate inhibition.
µ=µmax/[(1-ks/s)(1+s/Kis)
Extended Monod model:
μm (CS – CS,min) Extended Monod model includes a CS,min term,
μ= which denotes the minimal substrate
KS + CS – CS,min concentration needed for cell growth.
1
0.8
0.6
μ (per h)
0.4
0.2 μm = 0.9 per h
Ks = 0.7 g/L
0 CS,min = 0.5 g/L
0 2 4 6 8 10
Cs (g/L)
Monod model modified for substrate inhibition:
Monod model does not model substrate inhibition.
Substrate inhibition means increasing substrate concentration beyond certain value
reduces the cell growth rate.
1
0.8
μ (per h)
0.6
0.4
0.2
0
0 2 4 6 8 10
M.PANDIMADEVI Cs (g/L) 35
Monod model modified for cell growth with
noncompetitive substrate inhibition:
μm
μ=
(1 + KS/CS)(1 + CS/KI )
μm CS
=
KS + CS + CS2/KI + KS CS/KI
μm CS
If KI >> KS then μ=
KS + CS + CS2/KI
μm CS
=
KS + CS + CS2/KI + KS CS/KI
μm CS
If KI >> KS then μ=
KS + CS + CS2/KI
μm CS
μ= (1 + Cp/Cpm)
(KS + CS)
μm CS
μ= exp(-Cp/Kp)
(KS + CS)
μm CS
μ=
KS(1 + CI/KI) + CS
μm
μ=
(1 + KS/CS)(1 + CI/KI )
μm CS
μ= - kd
KS + C S
x0
kt
e
x
1 x0 (1 e kt
)
Were stationary population of size 1
x o
dc t
dx
dt dt
Were production rate of toxin a toxin is proportional to the population growth
So,
c t
( 0) 0
c t
(x x 0
)
k (t , r ) x(r )dr
o
dc
k (t ) x (t )
dt C(0)=0
Specifically, let us suppose that k is a constant equal to k0 and that the
history.
Then the population size is described by t
dx
kx(1 x ) k 0 x(t )dr
dt 0
x (0) x 0
K0 the sign is taken as negative for an inhibitor and positive for a compound
which promotes growth.
K0 is negative the population size decline after passing through the maximum.
Product Formation Kinetics
Unstructured model
rf p fi x
Such a form is normally used in establishing product formation data. The first
term in the above equation refers to the energy used for growth and the
second term refers to the energy used for maintenance.
Consider a batch fermentation model given by a logistic model below
dx
kx (1 x)
dt
and product formation is given by Leudeking-Piret kinetics of the form
dp dx
x
dt dt
And substrate utilization is given by
ds 1 dx 1 dp
kx
dt Yx s dt Y p s dt
ds 1 dx
( ) ( k)x
dt YX S YP S dt Y p s
ds dx
x
dt dt
Were as 1
( ) and ( k)
YX S YP S Y p s
x0
kt
e
x
1 x0 (1 e kt
)
By rearrange this equation
x (t )
ln
xs kt ln
xs
1
x (t ) x
1 0
xs
The biophase variable employed in structured model are typically the mass x j, molar
concentration cj per unit volume of biophase, for a well mixed reactor the material
balance on component j gives
d 1 1 1
v xc j v xr xc j
dt
c
r
c
R fj
c
Where ρc= mass density of cell (cell mass/ unit volume cells)
rfi = molar rate of formation of component J
Φx= mas of the cell added to the recator by flow. Time -1
VR= culture volume
X= cell mass concentration (cell mass/unit volume culture)
Cj= moles J/Unit volume cells
It is assumed that any cells added or removed from the reactor have the
Same state as the cell population in the reactor. If this condition is not met,
The balance equation must be modified.
Assuming the density of the cells ρc and volume of culture VR are time invariant may
be rewritten in the following form after carrying out the indicated differentiation
dc j 1 dx x
rf j c j
j c
dt x dt xVR
dc j
rf j c j
dt
x x
p(t ) p0 ( s )(1 0 (1 e kt )aga int( x(t ) x0 )
k xs
The aerobic bioprocess modeling is an useful tool to accomplish several important tasks
x y p pi k 2 x 2
dp p
k3 x
dt p k2
For extra cellular phosphate
dpi p
k3 k1 (YP X pi )(1 e k1 pi )
dt p k2
For Product formation
da k3 x
k4
dt k3 pi2
Compartment model
It is a simplest structured model
compartmentalization of components/section into small sizes
synthetic components such as RNA and precursors
structural components such as DNA and proteins
s
Component Rate constants Component
1 2
And 1 2 c const
eq 1 can be rewritten has
df 2
k1sf 2 ( k 2 c ) f c (1 f 2 )
dt
2
Where f2 is c This fraction of cell mass comprised of component 2
Such a model has been used to simulate batch growth using a stationary, nutrient-
exhausted inoculum that corresponds to ρ1= 0.
Simulation results in several frequently observed features of batch microbial
cultures, include
Luedeking-Piret model:
r P = r X + β CX
Used for lactic acid formation by Lactobacillus debruickii where production of lactic
acid was found to occur semi-independently of cell growth.
Student Learning Objective
(SLO)-7
Apply in monod Inibition kinetics on
Microbial Batch system
Inhibition Models
(Very similar to enzyme models)
• Substrate Inhibition
– High substrate concentration inhibits growth
– If a single-substrate enzyme catalyzed reaction is the
rate-limiting step then inhibition of enzyme activity
results in inhibition of microbial growth.
Noncompetitive Substrate Competitive Substrate
m mS
K S S S
1 1 K S 1 S
S K I KI
Inhibition Models - cont.
• Product Inhibition
– High concentrations of product can be inhibitory
– Underlying mechanism of product inhibition is unknown
– Approximated as exponential or linear decay functions
Noncompetitive Product Competitive Product
m mS
KS P P
1 1 K S 1 S
S K P
KP
Inhibition Models - cont.
• Inhibition by Toxic Compounds
– inhibition of growth is analogous to enzyme inhibition
Noncompetitive Competitive
m mS
K S I I
1 1 K S 1 S
S K I KI
Uncompetitive Cell Death
mS mS
k d'
KS I KS S
S 1
(1 I / K I ) K I
Batch Reactors
• Cell Growth
dX S
rX X m X
dt KS S
• Substrate Utilization
dS X m S X
rS
dt YX / S K S S YX / S
0.6
0.5
• Combines Batch growth,
0.4
Monod and Yield
0.3 Coefficients
0.2
• No maintenance
0.1
0
0 5 10 15 20
Time (hr)
Logistic Equation
Rate Expression for Growth
(1)
dX mS
rX X X
dt KS S
Yield Expression
(2)
Substituting into Eq. 1 for S from Eq 2:
X X 0 YX / S ( S 0 S ) Describes
Sigmoidal shape
batch growth curve
Integrating dX m (YX / S S 0 X 0 X )
X
dt ( K S YX / S YX / S S 0 X 0 X )
( K S YX / S YX / S S 0 X 0 ) X K S YX / S
ln
ln(YX / S S 0 X 0 X ) / YX / S S 0 mt
(YX / S S 0 X 0 ) X 0 (YX / S S 0 X 0 )
Unstructured, Nonsegregated Models
• Disadvantage of Unstructured, Nonsegregated Models
– No attempt to utilize or recognize knowledge about cellular
metabolism and regulation
– no description on lag phase
– give no insight to the variables that influence growth
– assume a black box
– assume dynamic response of a cell is dominated by an internal
process with a time delay on the order of the response time
– most processes are assumed to be too fast (psuedo r/n) or too
slow to influence the observed response.
Filamentous Organisms
• Types of Organisms
– mold
– bacteria or yeast entrapped in a spherical gel particle
– formation of microbial pellets in suspension
• Model - no mass transfer limitations dR
k d const
dt
– R - radius of the cell floc or pellet or mold colony
Then the growth of the biomass (M)can be written as 4 3
M R
3
dM
4R 2
dt
dR
k p 4R 2
dt
Filamentous Organisms - cont.
dM 2
M 3
dt
3 3
1/ 3 t t
M M0
3 3
• M0 is usually very small yield then M t3
• M will be cubic dependence Model is supported by experimental
data 1.
REFERENCE
• The production of penicillin occurs after the phase of rapid growth of the fungus
Penicillium chrysogenum. This second phase is referred to as iodophase
• At the end of growth phase, two key enzymes are found to increase in activity
1. phenyl acetic acid- which form a side chain of penicillin
2.penicillin acyl-transferase which attaches activated phenylacetate to 6
aminopenicilianic acid, which is the penicillin nucleus
• The non growth rate associated behavior at specific growth rates greater than 0.015hour
• Although the anaerobic conversion of glucose to lactic acid is a direct route for energy
production, the production kinetics are not soley growth associated