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    PL C Scada: Adil Nisar Dar 1514679

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    wadhwacommunisation0001
    The document discusses automation and industrial automation. It describes different control systems used like PLC, DCS, and SCADA. It provides details about PLC components, programming, applications and communication with SCADA software.

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    © All Rights Reserved
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    PL C Scada: Adil Nisar Dar 1514679

    Uploaded by

    wadhwacommunisation0001
    7 views34 pages
    The document discusses automation and industrial automation. It describes different control systems used like PLC, DCS, and SCADA. It provides details about PLC components, programming, applications and communication with SCADA software.

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    1514679

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    The document discusses automation and industrial automation. It describes different control systems used like PLC, DCS, and SCADA. It provides details about PLC components, programming, applications and communication with SCADA software.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    7 views34 pages

    PL C Scada: Adil Nisar Dar 1514679

    Uploaded by

    wadhwacommunisation0001
    The document discusses automation and industrial automation. It describes different control systems used like PLC, DCS, and SCADA. It provides details about PLC components, programming, applications and communication with SCADA software.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 34

    PL

    C&
    SCADA
    ADIL NISAR DAR
    1514679
    What is
    AUTOMATION
    • Making products under the control of computers
    and programmable controllers is known as
    automation.
    • Manufacturing assembly lines as well as stand alone
    machine tools and robotic devices fall into this category.
    • It is delegation of human control functions to technical
    equipment for increasing the productivity, quality, and
    increasing the safety in working conditions thereby reducing
    the manpower and cost.
    INSUSTRIAL AUTOMATION

    • Now a days, every small and large industry employ


    automation.
    • In manual control, an operator periodically reads the process
    and adjusts the input accordingly. Quite hectic!
    • In automation control, measurements and adjustments are
    done automatically on a continuous basis. Quite convenient!
    Types of Control Systems used
    in INDUSTRIAL
    AUTOMATION
    • PID controller based control
    system
    • PLC based control system
    • DCS based control system
    • PC based control system
    PLC(Programmable Logic
    Controller)
    • It is microprocessor based solid state/industrial computer
    that perform discrete or sequential logic.
    • It was developed to replace mechanical relays, timers,
    counters.
    • The early PLC’s were used to reduce the changeover
    time, wiring/re-wiring.
    • The PLC programming procedures replaced the rewiring a
    panel full of wires, relays, timers, counters etc.
    Advantages
    • Reliability in operation.
    • Flexibility in control and programming techniques.
    • Online offline modifications.
    • Small physical size, shorter project time.
    • In house simulation and testing of project.
    • Speed of operation.
    • Ease of maintenance and troubleshooting.
    • Ability to communicate and networking with computer system in
    plant.
    • Documentation and security.
    • Designed to work in all types of industrial conditions.
    Micrologix 1000 programmable
    controller
    Architecture of a
    • BLOCK PLC (24V
    DIAGRAM DC,
    120V
    (Toggle or Push AC)POWER
    SUPPY
    buttons,
    proximity or
    pressure sensors)
    INPUT OUTPU (Displays
    PLC &
    DEVICE T
    S DEVICE Monitors)
    S

    MEMORY INTERFACE (SCADA or


    (External
    HMI)
    memory module)
    Hardware Overview
    DOWNLOAD
    COMPUTER
    PL
    UPLOA
    D C

    • DATA TRANSMISSION-SERIAL

    • SYSTEM(PORT) PLC(PORT)
    RS 232 DF port

    • Baud Rate- 9.6 Kbps to 19.2 Kbps

    • Driver softwares- RS Linx Classic, RS 232 & DF


    Drivers

    • Programming software- RS Logix 500


    Working
    • Source mode: +ve supply is given to the PLC.
    • Sink mode: -ve supply is given to the PLC.

    • The sink and source modes mainly define the way in which the I/O is connected to the
    I/O of the PLC.
    PROGRAMMING the
    PLC
    • Programming language used: LADDER language( ladder 2).
    The programming can be done with simple contacts that
    simulate the opening and closing of relays, counters, timers,
    shift registers and other math operations.
    Basic symbols:
    • Input XIC
    symbols: -
    XIO
    -
    • Output OTE
    symbols: -
    OTL
    -

    OUL
    -
    START- STOP LOGIC:
    • STAR hardware
    T: NO- software
    NC-

    • STOP:
    NO- NC-
     ADDRESSING FORMAT : Identifier: slot address(if any).word address/bit

     DATA FILES: micrologix 1000 contain the status information associated with
    the external I/O and all other instructions we use in our main and
    subroutine ladder program files.
     These files are organized by the type of data they contain. Data file types
    are:
    PLC TIMER/COUNTER FUNCTION
    TIMER ON(Ton)
    COUNTER UP
    MATH
    INSTRUCTION
    S
    OTHER IMPORTANT
    • JMP INSTRUCTIONS
    • JSR
    • SBR
    • CMP
    • MO
    V
    • OSR
    Applications

    • Material Handling
    • Packaging Applications
    • General Industrial Machinery
    • Printing
    • Food and Beverage
    • Pharmaceutical
    • Water Wastewater / SCADA
    • Clutch/Brake control
    • Position Control - Pick-and-place /
    Conveyor
    SCADA

    • Supervisory Control And Data Acquisition


    • It is a software through which we can create visualization of
    any industrial process.
    • Earlier, PLC’s were programmed, download the program in it
    and it used to run for years
    • The problem- no one knew what’s happening inside the PLC.
    • Solution= PLC+SCADA
    TAG’
    • It is the address of the memory
    s location where signals are being
    saved.
    • We define a TAG in order to use it in the SCADA
    software(Intouch wonderware).
    • TYPES : 1) Analog 2) Digital 3) Strings
    • These are further associated with either “Memory” or “I/O”
    type tags.
    • PC-SCADA – Memory analog/digital/string tag
    • PLC-SCADA - I/O analog/digital/string tag
    FEATURES OF
    SCADA
    • Dynamic process graphic
    • Alarm
    • Database connectivity
    • Real time trend and historical trend
    view
    • Security
    • Device connectivity
    SCADA
    Software
    • Wonderware-
    Intouch
    • Rockwell- RS view32
    • Siemens- winCC
    • GE- Intellation
    PLC-SCADA COMMUNICATION
    EXAMPLE
    QUERIES???
    THANK
    YOU !!!

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