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    Production Calculation

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    qasdinabatrisyia28

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    Production Calculation

    Uploaded by

    qasdinabatrisyia28
    34 views8 pages

    Original Title

    Production Calculation (2)

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    Copyright:

    © All Rights Reserved
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    Download as pptx, pdf, or txt
    34 views8 pages

    Production Calculation

    Uploaded by

    qasdinabatrisyia28

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
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    PRODUCTION

    CALCULATION
    CHAPTER 4
    Introduction
    • Production calculation is important in order to gain:-

    i. the total number of machine needed


    ii. balancing the flow of production
    iii. to identify problem in a system
    iv. to know the total cost for yarn production
    v. to calculate machine efficiency

    • The calculation depends on the weight per unit length of the product
    and delivery speed of front roller.
    FORMULAS FOR PRODUCTION CALCULATION IN SPINNING SYSTEM.

    1. Blowroom
    For conventional machine, the output of the machine is in lap form. The output is
    calculated in lb/delivery/day.
    Production = Lap weight(gr) x delivery speed (yd/min) x 24hr x 60min x %eff
    lap length (yd) x 7000 gr/lb

    Delivery speed = lap roller speed (rpm) x π x lap roller diameter


    2. Carding, Combing and drawing
    For chute feed system, the output of the blowroom is fed to the carding automatically.
    As that, the production calculation started at this stage. The output of carding, combing
    and drawing is in sliver form. The output is calculated in lb/delivery/day.
    Production = Sliver weight(gr) x delivery speed (yd/min) x 24hr x 60min x %eff
    sliver length (yd) x 7000 gr/lb

    Delivery speed =coiler calendar roller speed (rpm) x π x coiler calendar roller diameter
    3. Roving
    The output is calculated in lb/spindle/day.
    Production= Roving weight(gr) x delivery speed (yd/min) x 24hr x 60min x %eff
    roving length (yd) x 7000 gr/lb

    Delivery speed = Spindle speed (rpm)


    roving twist (tpi) x 36
    4. Ring spinning
    The output is calculated in lb/spindle/day
    Production= Yarn weight(gr) x delivery speed (yd/min) x 24hr x 60min x %eff
    yarn length (yd) x 7000 gr/lb

    Delivery speed = Spindle speed (rpm)


    yarn twist (tpi) x 36
    1. Cone winding
    The output is calculated in lb/drum/day
    Production= Yarn weight(gr) x winding speed (yd/min) x 24hr x 60min x %eff
    yarn length (yd) x 7000 gr/lb
    Exercise

    1. A drawing machine has a calendar roller with diameter of 62mm and revolves at 2000rpm. If it has two
    deliveries and producing sliver of 354gr/5yd with efficiency of 85%, calculate the total production of the
    machine in lb/machine/day.
    2. A ring spinning machine produces 45’s yarn with twist of 22tpi. The spindle speed is 15500rpm with
    efficiency of 96.5%. Calculate the production for 1 spindle in lb/spindle/day.
    3. A winding machine has 50 drum working for producing a yarn with 20’s. The winding speed is 1350yd/min
    with efficiency of 90%. Calculate the total production of the machine in lb/machine/day.

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