TE_VI_SEM

ILOT6023_Industrial Automation
Module 4: Supervisory Control And Data
Acquisition System (SCADA)
Faculty Name : Ramakant Patil
 Index

Week-9
Lecture 24 – SCADA Development for any one typical application 3

Lecture 25 Programming for GUI development using SCADA software 13

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA 19

Lecture 24

SCADA Development for any

one typical application
Recap

• SCADA Fundamentals

• MTU-RTU

• Communication in SCADA

• Protocols and medium

Lecture 24 SCADA Development for any one typical application

Learning In this week

• SCADA Software platforms

• SCADA Screen development

• Programming for GUI

• Comparison PLC-DCS-SCADA

Lecture 24 SCADA Development for any one typical application

SCADA Generations

• Monolithic

• Distributed

• Networked

• IoT / AI

Lecture 24 SCADA Development for any one typical application

SCADA Software

• Collection of both software and hardware components

• Allow supervision and control of plants, both locally and remotely

• Facilitates interaction with field devices such as pumps, valves, motors,

sensors, etc.

• Ability to log data for historical purposes

• Software interprets and displays the data allowing for operators to analyze
and react to system events.

Lecture 24 SCADA Development for any one typical application

SCADA software list

• Wonderware Intouch

• SIMATIC Wincc

• Indusoft Web Studio

• CIMPLICITY

• CODESYS

• Automation Studio

Lecture 24 SCADA Development for any one typical application

SCADA Manufacturers

• Honeywell --- Experion HS

• Trihedral --- VTScada

• IDS --- HIGH-LEIT SCADA

• Ecava --- IntegraXor ( IGX)

• Copa --- Data zenOn

• Ordinal --- MESbox SCADA

• Yokogawa --- Fast/Tools

Lecture 24 SCADA Development for any one typical application

SCADA Installing & Commissioning

• Implement and run a tested and proven SCADA setup

• Commissioning
Physical wiring of the devices, Grounding, Tag allocation Software
customization Graphic design

• Primarily used for regular research and training programs for the benefit of
Faculty and students

Lecture 24 SCADA Development for any one typical application

SCADA Screen Development

https://www.youtube.com/watch?v=S6giv9rIRNA

https://www.youtube.com/watch?v=Bq-HXeYOR9Q

https://www.youtube.com/watch?v=UBIkJk9x7rU

https://www.youtube.com/watch?v=0RYTSRI0CL4

Lecture 24 SCADA Development for any one typical application

Thank You
Lecture 25

Programming for GUI

development using SCADA
software
GUI Screens

SCADA Screens

Image Source / references: mycsdn.com

Lecture 25 Programming for GUI development using SCADA software
GUI Screens

SCADA Screens

Image Source / references: simantic scholar

Lecture 25 Programming for GUI development using SCADA software
SCADA Programming ways

• C programming

• VB Script

• Boolean logic

Image Source / references: simantic scholar

Lecture 25 Programming for GUI development using SCADA software
SCADA Software

• Indusoft Web Studio

• ...Software.......

Image Source / references: simantic scholar

Lecture 25 Programming for GUI development using SCADA software
Thank You
Lecture 26 & 27

Comparative analysis of PLC

DCS SCADA
PLC DCS SCADA

Panel
Image source/Reference : pace.com
| Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA
PLC-DCS

PLC-DCS Comparison

Image source/Reference: instrumentationforum.com

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA

PLC-DCS-SCADA

PLC-DCS-SCADA Comparison

Image source/Reference: instrumentationforum.com

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA

PLC-DCS-SCADA-HMI

PLC

• A PLC can handle the binary input and output of the logic statement
which are stored in it’s memory

• PLC is a small DCS

• The status of the PLC and process can be graphically visualized in a

HMI or SCADA

• A operator can also give commands to the PLC and view the output
in a HMI or SCADA

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA

PLC-DCS-SCADA-HMI

DCS

• A DCS is a automated control system

• It is distributed throughout a machine to provide instructions to different parts of

the machine

• Each section / part of a machine has its own computer that controls and manages
the operation

Lecture 26 & 27– Comparative analysis of PLC DCS SCADA

PLC-DCS-SCADA-HMI

SCADA

• A SCADA system is a application or system utilized for real-time collection of

data from one or more remote locations

• The collected information is utilized to monitor and manage ongoing processes

• SCADA is quite a lot like a HMI, but SCADA is used for displaying large scale
process data and is used in control rooms, far away from the machine itself

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA

PLC-DCS-SCADA-HMI

HMI

• The main difference is that SCADA is a remote monitoring system, where as

HMI is local to machine

• HMI for example, would be placed on the control panel near a part of a machine,
where as SCADA would be set up in a control room, far away from the machine
itself

Lecture 26 & 27 – Comparative analysis of PLC DCS SCADA

 ....Continued

https://www.youtube.com/watch?v=iF99iKlDpxA

https://www.youtube.com/watch?v=B3YVpgs9RY4

Slideshare links

https://www.slideshare.net/TheRealAkansha/scada-ppt

https://www.slideshare.net/PraveenKumar3664/introduction-to-scada-123955975

https://www.slideshare.net/PranavAutomation/scada-introduction

Lecture 26 & 27– Comparative analysis of PLC DCS SCADA

More examples on SCADA.
(Content Beyond syllabus:
protocols and communication
cables used in PLC, DCS and
SCADA)
Automation in Biomethanation Plant Using PLC and SCADA

Biomethanation is a feasible method to generate the biogas from organic waste like
food waste, human waste, night soil waste, cow dung etc. The night soil waste and
animal waste has bad odor in nature and it produces some infection to operators, so we
implement the automation in biomethanation plant. This plant has four major processes
like waste collection/mixing, digestion, gas collection and gas distribution.

Above processes are controlled manually, hence it produces some problems and errors,
to overcome this problem, and we proposed an automatic control system for
biomethanation plant. In this system the overall process are controlled by programmable
logic controller and field instruments. And also these processes are controlled and
monitored by SCADA using wonderware intouch software.
Automation in Biomethanation Plant Using PLC and SCADA
Automation in Biomethanation Plant Using PLC and SCADA
Automation in Biomethanation Plant Using PLC and SCADA

The following steps are working algorithm of automated bio-methanation plant:

1. Press the start push button to start the process.

2. Pretreatment tank solenoid valve1 and solenoid valve 2 gets open (waste material
transfer from pretreatment tank to mixing tank)

3. If top level sensor in mixing tank (agitator) detects the waste material, then
solenoid valve1 and solenoid valve2 will cut off.

4. Simultaneously agitator motor gets on (to mix and grind the solid waste and
liquid waste).

5. After some preset time the agitator motor will cut off.

6. Simultaneously screw conveyor motor gets on (to transfer the waste material from
agitator to digester).
Automation in Biomethanation Plant Using PLC and SCADA

7. If both top level and bottom level sensor in mixing tank de senses. Then screw
conveyor will cut off.

8. Simultaneously recirculation pump gets on ( to mix the waste materials in

digester for improve digestion)

9. After some preset time the recirculation pump will cut off.

10. If pressure reaches the set point in digester, then the blower gets on.

11. Simultaneously scrubber motor gets on.

12. After some preset time the blower motor and scrubber motor will cut off.

13. After these steps the process will repeat when the stop push button is pressed.
 Content beyond syllabus

Protocols and Communication Cables

used in PLC, DCS and SCADA

Thank You