Review of RG OC3

6CHP on 30.04.2024
 RG OC3 6 CHP

DESIGN, SUPPLY, ERECTION, TESTING AND COMMISSIONING

OF COAL HANDLING PLANT (5 MTPA) AT RG OC 3

P.O DETAILS:7600009284, dtd. 25.10.2022.

ORDER VALUE:161.937 Cr.
NAME OF THE CONTRACTOR :AESL & FFIL JV
ZERO DATE : 27/10/2022
COMPLETION DATE: 26/10/2024
PERIOD OF COMPLETION: 24 MONTHS
% COMPLETION OF TIME: 67%
%COMPLETION OF WORK: 20%
 DRAWINGS STATUS
DRAWING TOTAL SUBMITTED APPROVED BALANCE TO % of
(NOS) BY CMPDIL BE Approved
APPROVED
CIVIL DRAWING 18 9
8 1 44%
STRUCTURAL 15 10
DRAWING
9 1 60%
MECHANICAL 43 33
DRAWING
30 3 69%
ELECTRICAL 29
DRAWING
11 5 6 17%
UTILITIES 13
10 8 2 61%
INSTRUMENTATION 07
5 4 1 57%
TOTAL 125 78 64 14 51%
 Plan for Civil, structural and other allied Works

Facility Excavation Concreti Structural Erection of Timeline for

ng works Equipment Completion

OG Bunker Excavation is RCC work Fabrication Yet to be

completed up to plinth work is in commenced August 24
beam progress since
completed.
Silo & RLS Site handed over on - - -
06.03.2024.
Conveyors TH-0,BC 1A 1B, BC 2A RCC work is - - August
2B,excavation in progress
completed. For BC 3A
3B and BC 4A 4B site
clearance required
for excavation.
Drive House & Yet to be commenced - - - September and
Transfer House August

Auxiliary Yet to be - - - -
Buildings commenced
 Status of Civil works
EARTH WORK (cum)

Total Excvn. % Achieved OB Removal OB % Achieved

Excvn. to Completed up on total Qty Planned in Removed during Feb
be done to Feb Feb 24 during Feb 24
24
47000 31739 67% 5157 970 18%

CONCRETE (cum)

Total Concrete % Achieved Concrete Concrete % Achieved

Concrete completed up to on total Qty Planned in used in during Feb
Assessed Feb 24 Feb 24 Feb 24 24
11000 1612 14% 989.5 197 20%
 Concrete Works of Major Structures

Name of Total Con Achieved % Achvd on Planned Achvd % Achieved

Structure Qty. (Cum) Up to FEB total Qty In Feb 24 In FEB 24 in Feb 24
24

Bunker 4934 1449 46% 325 90 28%

Silo 750 - - - - -

THs & DHs - - - - - -

Aux. - - - - - -
Buildings
Others 3000 163 5% 629.5 107 17%
(Conveyor
galleries.)

Total 7934 1612 20% 989 197 20%

 Status of Civil works
REINFORCEMENT STEEL(R.S ) (Tonnes)

Total R.S R.S used up to % Achvd on R.S. Planned R.S Used % Achieved
Assessed Feb 24 total Qty in Feb 24 in Feb 24 during Feb 24
1250 252 20% 250 150 60%

STRUCTURAL STEEL (FABRICATION in Tonnes)

Total S.S S.S Fabricated % Achvd. on S.S Planned S.S % Achieved

Assessed up to Feb 23 total Qty in Feb 24 Fabricated during Feb 24
in Feb 24

2800 520 19% 300 125 41%

 Status of Erection works
STRUCTURAL STEEL (ERECTION) (S.S)(Tonnes)

S.S S.S erected up % Achvd on S.S Planned S.S used % Achvd during
Assessed to FEB 24 total Qty in FEB 24 in FEB 24 Feb 24

2800 - - - - -

SHEETING WORK ERECTION (Tonnes)

Sheets Sheeting work % Achvd Sheeting work Sheeting work % Achvd

Assessed Erected up to on Planned in Feb Completed in during Feb
FEB 24 total Qty 24 Feb 24 24

- - - - - -
 Monitoring Critical Parameters
Transfer Houses/ Drive Houses/Sampler House

Completion Status as on 29.2.2024

Sl.
Structure
No Excv PCC Raft Col
100% 71% 31% -
1 TH-0
- - - -
2 TH-1
- - - -
3 TH-2
DH of Site - - -
4 clearance
4A/4B required

5 SH - - - -
 Monitoring Critical Parameters
Conveyor Gantries

Completion Status as on 29.2.2024

S. Lengt
Structure
No h (M) Excv PCC Raft Col Excv

Con BC 100 70% 100% 30% 100%

1 185
1A/1B
Con BC 95% 60% 95% 60% 95%
2 294.85
2A/2B
Site - - - -
Con BC Clearance
3 46 required
3A/3B
Site - - - -
Clearance
Con BC
4 218 required
4A/4B

TOTAL 743.85
 Projected time for completion of works

Executed Avg. per Balance Time reqd.

Parameter Planned
Qty month Qty in Months
31736 15264
Excavation, CuM 47000
11000 1612 9388
Concrete, CuM

Reinforcement 1250 252 998

Steel, T

Structural 2800 520 2280

Steel, T

Structural Steel, - - - - -
Erection

Erection of - - - - -
Mechanicals
 Progress of Concreting in last six months

Details SEPT OCT NOV DEC JAN FEB Avg

23 23 23 23 24 24 Last 6
- - - - -
months
Projected, 989.5

CuM
- - - 869 547 197
Executed,
CuM
- - - - - 20%
% of
Execution
 Status of Manpower

Description Civil works Fabrication Erection Electrical

works works works
Manpower planned 95 90 - 10
in FEB 24
Manpower Engaged 67 52 - 3
in FEB 24
% of manpower 71% 58% - 30%
Engaged in FEB 24
Manpower planned 95 90 - 10
in MAR 24
 Requirement of man power deployment

Sl. No . Of Manpower
Location Deployed in Feb 24
Required
No
1 Storage Bunker 573
2 Conveyors 375
3 Silo -
4 Auxiliary Building -
Fabrication & Structural 1268
5
erection work
6 Erection of Mechanicals -
7 Erection of Electricals -
8 Drivers, Helpers etc. -
9 AESL Staff -
Total 2216
 Procurement Status-Mechanical Equipment
Details of Equipment Qty in Order Status Name of the firm
Nos/mtrs

Rapid Loading System 1 Po placed Merit Technologies- Feb 24

Rotary Plough Feeder 4 Po placed ThyssenKrupp. Industries-Mar
24
Coal Sampling Unit 1 Po placed Advance System Sampling –
Mar 24
Secondary Sizer 2 Po placed MMD

Conveyor drive units 8 Po placed Premium transmission

Conveyor structure-MT 2000 -- Fabricated at site
Lifts 1 Po placed T.K.Elevators
Magnetic Separators 2 Po placed Electrozavod
Metal Detectors 2 Po placed Electormag
DSS & FF System Ls RFQ floated --
Steel cord belt-mtrs 4000 -- Negotiations completed
 Procurement Status-Mechanical Equipment
Details of Equipment Qty in Order Name of the firm
Nos/mtrs Status

Pulleys 1 Po placed Merit Technologies- Feb 24

Bearing & Plumer Block 4 Po placed ThyssenKrupp. Industries-Mar 24
Gear Box 1 Po placed Advance System Sampling –Mar
24
Gear Coupling 1 Po placed MMD

Fluid Coupling 1 Po placed Premium transmission

External Scrapper 1 -- Fabricated at site
Internal Scrapper 1
Motor 2 Po placed Electrozavod
Safety Switches 2
-- -- -- --
-- -- -- --
 Procurement Status-Electrical Equipment

Details of Qty in Nos. Order Status Order details Name of the

Equipment firm
HT Motors 8 PO placed -- Bharat Bijlee
VCBs 78 RFQ Floated -- -
Transformers 5 RFQ Floated -- -

Geared coupling 10 Po placed -- JK- Fenner

Gear Box 10 Po Placed -- Premium
Lighting towers 8 Po placed -- CV Engineering
Internal Ex. 32 Po placed -- BMH
Scrappers
Comm. System Ls RFQ Floated -- -
PM&C System Ls RFQ Floated -- -
CCTV System Ls RFQ Floated -- --
FD&A System Ls RFQ Floated -- -
 SUPPORTING EQPT. STATUS
EQUIPMENT NOS WORKING FROM WORKING UP TO
DETAILS
EXCAVATOR (JCB) 1 5/09/2023 Till date
DUMPER 2 5/09/2023 Till date

DOZER 0 - -
TRANSIT MIXER 3 10/10/2023 Till date
BOOM PLACERS 0 - -
BATCHING PLANT 0 - -
CRANES 0 - -
HYDRA 1 10/10/2023 Till date
TRACTOR 1 11/12/2023 Till date
CONCRETE PUMP 1 30/01/2023 Till date
Support required from SCCL
1.SITE CLEARANCE REQUIRED FOR EXCAVATION
 BILLING STATUS
CONTRACT BILLED BALANCE % of
BILLING DETAILS VALUE.(Cr) AMOUNT (Cr) BILLING (Cr) BILLING
DESIGN & ENGG. 14.45 4.04 10.41 27%
CIVIL & STRUCTURAL 25.99 53.99 32%
WORKS 79.98
MECHANICAL EQUIPMENT - - -
SUPPLY 50.61
ELECTRICAL EQUIPMENT - - -
SUPPLY 7.71
ERECTION -MECHANICAL - - -
EQUIPMENT 8.86
ERECTION -ELECTRICAL - - -
EQUIPMENT 0.32
TOTAL 161.93 30.03 131.9 18.5%