8 Troubleshooting Manual Layout 5 There is a separate Troubleshooting section
Open TM - General & 02 Electrical System Overview
Then open 04 SAM Cab and locate the Troubleshooting (700) section
Student Guide Page 5-5
9 Troubleshooting Manual - Fault codes 5 Now open Fault Codes …. 703 hyperlink
Note the following:
• SA, SPN, FMI, Fault Description are same style as J1939 codes • Added column for Fault Trigger (depend on code may include): • Vehicle Behavior, Possible Cause, Action
Student Guide Page 5-6
10 ECU Identification on Datalinks 5
Close Fault Codes …. 703
1. Now locate and open the following
• G04.03 CAN Fault Codes
• Table 1, ECU Identification on
Datalinks
Note: To locate fault code in the
Cascadia TM: • Use SPN or SID as a key word in the search feature. • Then pick the one that has the correct SA or MID
Link-Materail\sb0033.pdf Student Guide Page 5-7
11 SAM Cab Inputs and Outputs 5 Then return to the table of content for the SAM Cab (G02.04) Locate and open Ground Pins and Inputs ….. 704
Note that the drawing list are the same one used earlier in module 3
Drawings can be used to identify the following:
• Type circuit used, Logic Controlled, Input, Outputs and Grounds • connector/pin locations • Provide a starting point for troubleshooting
Note: SAM Chassis also has drawing of Logic Controlled Input, Outputs and Grounds. Student Guide Page 5-8 12 SAM Outputs Troubleshooting Procedures 5
17 Worksheet Service Information 5 Group 1 Questions 1. What is the maximum length of the Modular Switch Field (MSF) sub-bus? DM Chapter ________ Page ________ Answer __________________________ MM Group ________ Page ________ Answer __________________________ WM Group ________ Page ________ Answer _________________________ G02.04 Page _________ TM Group ________ 5 40 meters Answer _________________________ 2. What is the fault code description for the CAN fault; SA-37, SPN-628, FMI-12? DM Chapter _____ Page _____ Answer ________________________________ MM Group _____ Page _____ Answer ________________________________ WM Group _____ Page _____ Answer ________________________________ TM Group _____ Page ______ Answer ________________________________ G02.03 9 Memory in the CGW has a problem G04.03 17 Memory in the CGW has a problem
Link-Material\sb0033.pdf Student Guide Page 5-12
18 Worksheet Service Information 5
Group 2 Questions 1. When adding a SAM Cab feature upgrade to a truck, where do you obtain any necessary software upgrades? DM Chapter _______ Page _____ Answer_______________________________ MM Group ________ Page _____ Answer_______________________________ WM Group ________ Page _____ Answer_______________________________ TM Group ________ G02.04 Page ______ 3 Answer_______________________________ ServiceLink will automatically make available any necessary software upgrades. (Only online)
2. At what temperature does the ambient outside air temperature warning chime actuate? 4 Page 1________ DM Chapter _____ &6 34 degrees F Answer __________________________ MM Group _____ Page ________ Answer __________________________ WM Group _____ Page ________ Answer _________________________ C01.02 Page _________ TM Group _____ 6 34 degrees F Answer _________________________
Student Guide Page 5-13
19 Worksheet Service Information 5
Group 3 Questions 1. What is the fault code description for the Diagnostic CAN fault: SA-37, SPN-523510, FMI-31? DM Chapter _____ Page ________ Answer __________________________ MM Group _____ Page ________ Answer __________________________ WM Group _____ Page ________ Answer _________________________ TM Group G02.03, 9, _____ Page _________ Diagnostic CAN Performance Answer _________________________ G03.04, 10, G04.03 11
2. How many active fault codes can the ICU3 store simultaneously? DM Chapter _____ Page ________ Answer __________________________ MM Group _____ Page ________ Answer __________________________ WM Group _____ Page ________ Answer _________________________ C01.01 Page _________ TM Group _____ 6 12 Answer _________________________
Student Guide Page 5-14
20 Worksheet Fault Codes 5
Log on to AccessFreightliner.com 1. What is the fault description of an SA 49; SPN 524033; FMI 31
Lost communication with SAM Cab
___________________________________________ 2. Is there a specific vehicle behavior for this fault? (Circle one) Yes or No
3. If Yes, what is the behavior for this fault? Stop lamps, tail lamps, marker lamps, ________________________ and trailer tail lamps are flashing. Are there any fault codes related to the diagnostic CAN? (Circle one) Yes or No 4. If Yes, What is the code? 37 SA _______
6. What fault is broadcast if the CGW loses contact with the MSF? SA 37 _______________ 524049 SPN _______________ FMI _______________ 31
7. What would happen if the CGW lost its power or ground?
The MSF, SAM Cab, SAM Chas. would lose all communication with J1587/J1939 Datalink ______________________________________________________________ Will not go into Emergency Power mode. / ServiceLink would not display CAN Datalink
Student Guide Page 5-15
22 Worksheet- Finding Module Numbers 5 Use TM and PartsPro to locate the module numbers that give information on the following component or feature Component Module # Cab SAM 32A Chassis SAM 32K Central Gateway 835 Starpoint Connector 160 MSF Master 860 PT PDM 286 MFJB 285 Load Disconnect Switch 293 LVD 306 Main Cab Harness 320 PNDB 33P
1. Login to AccessFreightliner.com ▸ Open ServicePro ▸ Work with using a Ser # AJ1791 ▸ Locate and open Recall / Campaign tab ▸ Locate FL545A-C and FL415A ▸ FL415A has been temporary terminated
Student Guide Page 5-17
24 SAM’s Hardware and Software Updates 5
Open the Recall Campaign FL545A-C and answer the follow questions
In the Work Instructions section
Locate and write down the Service Solutions listed: (Page 8) 3495, 3497, 3498, 3499 __________________________________________________ What topic do the Service Solutions cover: Corrosion, leaks, repairs _________________________________________________ Locate and write down Parts (Technical) Bulletins listed: (Page 12) 54-075 __________________________________________________ What topic do the Parts (Technical) Bulletins cover: Identity part number for connector / pin __________________________________________________ Locate and write down Service Bulletins listed: (Page 16) 54-231 __________________________________________________ What topic do the Service Bulletins cover: SAM Cab and SAM chassis Hardware levels __________________________________________________ Student Guide Page 5-17 25 SAM’s Hardware and Software Updates 5
Open the Recall Campaign FL415A and answer the follow questions
In the Labor Allowance section
Locate and write down the terminate date listed: (Page 2) December 31,2010 __________________________________________________ In the Copy of Letter to Owner section (Page 3) What is covered under the topic IMPORTANT: What is covered by warranty and what is not _________________________________________________ In the Work Instructions section (Page 4) Locate and write down Service Bulletins listed: 54-238 , 54-241 __________________________________________________ What features may need Manual Parameter Changes: (Page 10) Premium Cab lighting __________________________________________________ Utility lights _________________________________________________ Separate Stop and Turn Signal Light present __________________________________________________ Student Guide Page 5-18 26 Review Reminder 5
▸ Please complete the review questions at the end of the module
Student Guide Page 5-19
27 Module 5 Review Questions 5
1. What type of information would be found in the 600 section of the Cascadia Troubleshooting manual Component Information
2. What is the names of 4 groups that make up the Cascadia Troubleshooting manual General, Cab Systems, Chassis Systems, Powertrain System 3. The Rear HVAC ECU is Identification by what numbers on the follow Datalink’s:
N/A 58 (200) CAN ID __________ J1939 SA _____________ J1578 MID ____________ 4. When testing a SAM Cab (707) Logic Control Unfused Output what list as the first step. 1. Determine if template has I/O controls for the affected function.
5. What is the PartsPro Module number for the PNDB?
33P
Student Guide Page 5-19
28 Module 5 Review 5
The Student will be able to:
A. Use www.AccessFeightliner.com to find service and troubleshooting information
Troubleshooting Rotating Machinery: Including Centrifugal Pumps and Compressors, Reciprocating Pumps and Compressors, Fans, Steam Turbines, Electric Motors, and More
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