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HEAT TREATMENT
- Heat Treatment process is a series of operations
involving the Heating and Cooling of meals in the solid state. - Its purpose is to change a mechanical properties so that the metal will be more useful, servicable, and safe for definite purpose. - By heat treatment, a metal can be made harder, stronger, and more resistant to impact, heat treatment can also make a metal softer and more doctile. TYPES OF HEAT TREATMENT 1. Annealing 2. Normalizing 3. Quenching 0r Hardening 4. Tempering 5. Surface Hardening 6. Austempering 7. Marquenching 8. Ausforming TYPES OF HEAT TREATMENT 1. Annealing - It is the process for softening materials or to bring about required changes in properties, such as machinability, mechanical or electrical properties, or dimensional stability. - The annealing process consists of heating the steel to or near the critical temperature (temperature at which crystalline phase change occurs) to make it suitable for fabrication. - A material can be annealed by heating it to a specific temperature and the letting the material slowly cool to room temperature in an oven. - When an annealed part is allowed to cool in the furnace, it is called a “full anneal” heat treatment. TYPES OF HEAT TREATMENT 2. Normalizing - It is a type of heat treatment applicable to ferrous metals only. - It differs from annealing in that the metal is heated to a higher temperature and then removed from the furnace for air cooling. - The purpose of normalizing is to remove the internal stresses induced by heat treating, welding, casting, forging, or machining. - Normaliziing is used in some plate mills, in the production of large forgings such as railroad wheels and axles, some bar products. This process is less expensive than annealing. TYPES OF HEAT TREATMENT 3. Quenching or Hardening - It is done to increase the strength and wear properties. One of the pre-requisites for hardening is sufficient carbon -and To alloy content. harden by quenching, a metal (usually steel or cast iron) must be heated into the austentic crystal phase and then quickly cooled. - Depending on the alloy and other considerations, cooling may be done with forved air or other gas, oil, polymer dissolved in water, or brine. - One drawback os using this method by itself is that the metal becomes brittle. This treatment is typically followed by a tempering process ro stress relieve the material and minimize the brittleness problem. TYPES OF HEAT TREATMENT 4. Tempering - Tempering is carried out by preheating previously quenched or normalized steel to a temperature below the critical range, holding, and then cooling to obtain the desired mechanical - Tempering is usedparts. to reduce the brittleness of quenched steel. - The temperature chosen for the tempering proces directly impacts the hardness of the work piece. The higher the temperature in the tempering process, the lower the hardness. TYPES OF HEAT TREATMENT 5. Surface Hardening - It is the treatment of steel by heat or mechanical means to increase the hardness of the outer surface while the core remains relatively soft. - Surface-hardened steel is also valued for its low and superior flexibility in manufacturing. - The oldest surface-hardenig method is carbunizing, in which steel is placed at a high temperature for several hours in a carbonaceous environment. The carbon diffusses into the surface of the steel, rendering it harder. TYPES OF HEAT TREATMENT 6. Austempering - It is a treatment that is applied to ferrous metals, most notably steel and ductile iron. - In steel, it produces a bainiter microstructure whereas in cast iron, it produces a structure of acicular ferrite and high carbon, stabilized austenite known as austeferrite. - It is primary used to improve mechanical properties or reduce / eliminate distortion. TYPES OF HEAT TREATMENT 7. Marquenching - To overcome the restrictions of conventional quenching and tempering, marquenching can be used. - Martempering or marquenching permits the transformation of Austenite to Martensite to take place at the same time throughout the structure of the metal part. - Residual stresses deveolped during marquenching are lower than those developed during conventional quenching. - Marquenching also reduces or eliminates susceptability to cracking. - Another advantage of marquenching in molten salts is the control of surface carburizing or decarburizing. TYPES OF HEAT TREATMENT 8. Ausforming - Ausforming, also known as LOW AND HIGH THERMOMECHANICAL TREATMENTS is a method used to increase teh hardness and stunornness of an alloy by simultaneously tempering, rapid cooling, deforming, and quenching to change its shape and refine the microstructure. THANK YOU! SHORT QUIZ 1. It is a heat treatment that is applied to ferrous metals, most notably steel and ductile iron. 2. It is a series of operations involving the Heating and Cooling of meals in the solid state. 3. What do you call when an annealed part is allowed to cool in the furnace? 4. It is the process for softening materials or to bring about required changes in properties, such as machinability, mechanical or electrical properties, or dimensional stability. 5. What is the drawback of quenching or hardening process? 6. It is a treatment that is applied to ferrous metals, most notably steel and ductile iron. SHORT QUIZ 7. What is the other term of Ausforming? 8. It is a method used to increase teh hardness and stunornness of an alloy by simultaneously tempering, rapid cooling, deforming, and quenching to change its shape and refine the microstructure. 9. This process permits the transformation of Austenite to Martensite to take place at the same time throughout the structure of the metal part. 10.It is the treatment of steel by heat or mechanical means to increase the hardness of the outer surface while the core remains relatively soft. ANSWER KEY
1. Austempering 2. Heat Treatment 3. Full Anneal 4. Annealing 5. The metal becomes brittle. 6. Austempering 7. LOW AND HIGH THERMOMECHANICAL TREATMENTS 8. Ausforming 9. Marquenching 10.Surface Hardening
Oxy-Acetylene Welding and Cutting: Electric, Forge and Thermit Welding together with related methods and materials used in metal working and the oxygen process for removal of carbon