Module 07
Module 07
HARD WATER
Water that contains appreciable quantity
of dissolved minerals (like magnesium
and calcium ions) is called hard water.
Or
Water which does not produce lather
with soap solution
SOFT WATER
Treated water which does not contained
any dissolved minerals except sodium.
Or
Water which produce lather with
soap solution
Why hard water do not produce lather with soap?
Structure of Metal-EDTA
complex
(here M=Ca2+, Mg2+)
Dr.V.S.Gayathri
Hardness - expression
Hardness is expressed as equivalent amount (equivalents) of CaCO3
Hard water in
Zeolite bed
Gravel
Injector
Softened water
NaCl storage To
sink
Process of softening by Zeolite method
For the purification of water by the zeolite softener, hard water is passed through the zeolite bed at a
specified rate. The hardness causing ions such as Ca 2+, Mg2+ are retained by the zeolite bed as CaZe
and MgZe respectively; while the outgoing water contains sodium salts. The following reactions takes
place during softening process
1. If the water is turbid ---- then the turbidity causing particles clogs the pores of the Zeolite and
makes it inactive
2. The ions such as Mn2+ and Fe2+ forms stable complex Zeolite which can not be regenerated that
easily
3. Any acid present in water (acidic water) should be neutralized with soda before admitting the water
to the plant
1. Soft water contains more sodium salts than in lime soda process
2. It replaces only Ca2+ and Mg2+ with Na+ but leaves all the other ions like HCO 3- and CO32- in the
softened water (then it may form NaHCO 3 and Na2CO3 which releases CO2 when the water is
boiled and causes corrosion)
3. It also causes caustic embitterment when sodium carbonate hydrolyses to give NaOH
III. Ion-Exchange resin (or) deionization (or) demineralization process
Based on the above fact the resins are classified into two types
1. Cation exchange resin (RH+)
2. Anion Exchange resin (ROH-)
Structure of Cation and Anoin exchange resins
R = CH3
Ion exchange purifier or softener
Hard
water
Gravel
Cation exchange Resin Anion exchange Resin bed
Injector
Injector
Acid solution
for Wastages to
regeneration sink Alkaline solution for
of resin Wastages to
regeneration of resin
sink
pump
Soft water
Process of softening
H+ + OH- H 2O
Regeneration of ion exchange resins
R2Ca2+ + 2H+ (dil. HCl (or) H2SO4) 2 RH+ + Ca2+ (CaCl2, washings)
Advantages
1. The process can be used to soften highly acidic or alkaline waters
2. It produces water of very low hardness of 2ppm. So the treated waters by
this method can be used in high pressure boilers
Disadvantages
1. The setup is costly and it uses costly chemicals
2. The water should not be turbid and the turbidity level should not be more
than 10ppm
IV. Softening of water by Mixed Bed deioniser
1. It is a single cylindrical chamber containing a mixture of anion and cation exchange resins bed
2. When the hard water is passed through this bed slowly the cations and anioins of the hard water
comes in to contact with the two kind of resins many number of times
3. Hence, it is equivalent to passing the hard water many number of times through a series of
cation and anion exchange resins.
4. The soft water from this method contains less than 1ppm of dissolved salts and hence more
suitable for boilers
Hard water
c a c a Anion exchange
resin
c Mixed bed Mixed resin
a deionizer a bed
a
c a cc Cation exchange
resin
Demineralised
water
Reverse osmosis
Cellulose acetate
Hydrostatic pressure Polysulfone
in excess of osmotic Polysulfone
pressure is applied, amide
the solvent flow Polyamide
reverses Poly-acrylonitrile
Advantages:
Reverse OSMOSIS
• In actual use of fuel, the water vapour and moisture etc are not
condensed and escapes as such along with hot combustion gases.
Hence a lesser amount of heat is available. So, net or lower calorific
value may be defined as "the net heat produced when unit mass /
volume of the fuel is burnt completely and the products are permitted
to escape".
• Net or lower calorific value can be found from GCV value
NCV = GCV - Latent heat of water vapour formed
= GCV - Mass of hydrogen x 9 x latent heat of steam
• 1 part by mass of hydrogen produces 9 parts by mass of water. The
latent heat of steam is 587 k cal / kg or 1060 B. Th. U. / lb of water
vapour formed at room temperature. (ie 15 C).
Water Equivalent of the calorimeter is
determined by burning a fuel of known calorific
value (benzoic acid (HCV = 6,325 kcal/kg) and
naphthalene (HCV = 9,688 kcal/kg)
If H is the percentage of hydrogen in fuel,
the mass of water produced from 1 g of fuel =
(9/100)×H
= 0.09 H
Heat taken by water in forming steam = 0.09 H× 587 cal
(latent heat of steam = 587 cal/kg)
Solution: Wt. of coal sample (x) = 0.92 g; wt. of water (W) =550 g;
water equivalent of calorimeter (w) = 2,200g;
temperature rise (t2-t1) = 2.42 oC;
acid correction = 50.0cal;
fuse wire correction = 10.0 cal;
latent heat of steam = 580 cal/g;
percentage of H =6%
GCV = (W + w) (t1 - t2) –[acid+fuse corrections]
x
= (550+2,200) × 2.42 – [50+10] cal
0.92g
= 7,168.5 cal/g.
• The ratio of the gaseous volume in the cylinder at the end of the
suction-stroke to the volume at the end of compression-stroke of the
piston is known as the 'compression ratio'.
Octane number
• The most common way of expressing the knocking
characteristics of a combustion engine fuel is by 'octane
number', introduced by Edger. It has been found that n-
heptance, knocks very badly and hence, its anti-knock value
has arbitrarily been given zero.
Octane number
• Octane number is equal to the percentage by volume of iso-octane (2,2,4-
trimethyl pentane) in a mixture of n-heptane and iso-octane having the same
knocking tendency compared to the sample of gasoline being tested;
straight chain paraffin > branched chain paraffin > olefin > cycloparaffin >
aromatics.
• The fuel which has same knocking tendency with the mixture having 80%
iso-octance has octane number 80.
H H H H H H H
H C C C C C C C H
H H H H H H H
n-heptane
CH 3
CH 3 C CH 2 CH CH 3
CH 3 CH 3
Isooctane
Improvement of anti-knock characteristics of a fuel
• The octane number of many otherwise poor fuels can be raised by
the addition of tetra ethyl lead (C2H5)4Pb or TEL and diethyl
telluride (C2H5)2Te. In motor spirit (Motor fuel) about 0.5ml and in
aviation fuel 1.0 - 1.5ml of TEL is added per litre of petrol.
• TEL is converted into a cloud of finely divided lead and lead oxide
particles in the cylinder and these particles react with any
hydrocarbon peroxide molecules formed, thereby slowing down
the chain oxidation reaction and thus decreasing the chances of any
early detonation.
• The main characteristic of diesel engine fuel is that it should easily ignite below
compression temperature.
• There should be as short an induction lag as possible. This means that it is essential
that the hydrocarbon molecules in a diesel fuel should be as far as possible the
straight-chain ones with a minimum admixture of aromatic and side-chain
hydrocarbon molecules.
• The suitability of a diesel fuel is determined by its cetane value, which is the
percentage of hexadecane in a mixture of hexadecane and 2-methyl naphthalene,
which has the same ignition characteristics as the diesel fuel sample, under the same
set of conditions.
• The cetane number of a diesel fuel can be raised by the addition of small quantity of
certain "pre-ignition dopes" like alkyl nitrites such as ethyl nitrite, iso-amyl nitrite,
acetone peroxide.
H H H
H C C C H
14
H H H
n-Hexadecane (Cetane No. = 100)
CH3
Applications:
1. This process is widely used to produce decorative coatings on plastic parts
those are resembling shiny metal.
4. This process is also used to apply relatively thick (1mm) coatings of heat
resistant materials on jet engine parts, A special alloy of chromium, aluminium
and yttrium is used for this type of coating.
PVD: – 1. Thermal Evaporation Method
The sputtering gas is often an inert gas such as argon. For efficient momentum transfer, the
atomic weight of the sputtering gas should be close to the atomic weight of the target, so
for sputtering light elements neon is preferable, while for heavy elements krypton or
xenon are used. Reactive gases can also be used to sputter compounds.
PVD: 2 – Sputtering Method
Sputtering is a process whereby particles are ejected from a solid target material due to
bombardment of the target by energetic particles.
Sputtering is done either using DC voltage (DC sputtering) for metals or using AC voltage
(RF sputtering) for dielectric materials and polymers.
The gas atoms are ionized and they
bombard the material to be coated.
The energy of imposing ions cause
atoms of the target material to be
sputtered off and they are transported
through the plasma to form a coating.
•The target atom or molecular will be
hit to substrate surface and condense
as a film.
Direct current sputtering is used when
the target is electrically conductive.
Radio-frequency sputtering, which uses
a RF power supply is used when the
target is a non conductor such as
polymer.
(Very-large-scale
integration (VLSI) is the process of creating an integrated circuit (IC) by
combining hundreds of thousands of transistors or devices into a single chip)
Local minima
Local minimum Local minimum
Global minimum
Ethane Conformations