The document describes Yaskawa's iQpump drives which are designed for pump control applications. The drives offer various package options and integrated pump software to control a wide range of pumping applications. They use intuitive interfaces with pump terminology to make setup and monitoring easy for users. The drives aim to improve process control, reduce energy costs, and lower maintenance requirements compared to other control systems.
This document summarizes the industrial gear unit service offerings from SEW-EURODRIVE, including start-up, inspection and maintenance, repair, and retrofit services. The company provides a comprehensive service portfolio to ensure reliability of operations and processes. Services include installation support, inspections, repairs, overhauls, retrofits with modern replacements, and a modular Complete Drive Service program.
Sulfuric acid is the largest-volume industrial chemical produced in the world. Concentrated sulfuric acid (93-98 %) is used in the manufacture of fertilizers, explosives, dyes, metal and petroleum products.
The production of sulphuric acid is a delicate process that must be completed in a safe and efficient manner. Automation needs to be carefully designed to control the different stages of the process as per stringent parameters, and to provide continuous monitoring for better management of the plant.
The document provides an update log and menu for an industrial solutions website. The update log notes that new presentations and brochures have been added and some existing information has been expanded. The main menu includes options for turbine systems, engine systems, power management, downloads, and website info. It provides submenus for steam turbines, gas turbines, safety systems, compressors, engines, power management products, and corporate channels.
This document discusses Yokogawa's solutions for improving health, safety, and environmental (HSE) measures at industrial plants. It outlines various control devices, ancillary devices, and services that Yokogawa provides to help ensure plant efficiency and enhance HSE, including continuous emission monitoring, operator training simulation, regulatory control stabilization consulting, best practice pilot implementation, and alarm rationalization. The solutions help maintain safety, stability, and protect the environment while complying with regulations. Total integration of HSE solutions with distributed control systems, manufacturing execution systems, and enterprise resource planning software is also highlighted.
ACI Services, Inc. is an expert in reciprocating compressor products and services located in Cambridge, Ohio. They offer custom compressor cylinder design and manufacturing, performance control devices, mechanical field services, spare parts, and compressor performance software. Their products and services are designed to improve compressor performance, minimize costs, and solve operational problems for customers.
Electric Control Valve Actuators for Industrial Process ApplicationsCTi Controltech
The Rotork CVA line of electric process control actuators offers a highly accurate and responsive method of automating control valves, without the complexity and cost of a pneumatic supply. With an increased focus on production costs and efficiency, accurate control of product through the pipeline is paramount. With resolution figures better than 0.1% and the ability to eliminate position overshoot, the Rotork CVA models help to maximize product quality and plant capacity.
This document describes Hardy Process Solutions, a company that provides industrial weighing solutions and process measurement applications. It discusses Hardy's focus on simplicity and lowest total cost of ownership. It then provides information on Hardy's applications, industries served, networks supported, products, and customer examples. The document promotes Hardy's ability to help customers improve efficiencies and achieve operational excellence in their supply chains.
Senstation pH/ORP Measurement Solution - A scalable, integrated system that i...Yokogawa
SENSTATION from Yokogawa is a new concept that combines the company’s SENCOM smart sensors with the SMART data logger and SMARTDAC+ modular data-acquisition system to provide a scalable integrated pH measurement solution
Variable frequency drives (VFDs) control the speed of AC motors by converting AC power to DC and then back to variable voltage/frequency AC. VFDs allow constant torque or variable torque operation depending on the motor load. They provide benefits like energy savings, soft starts, and process control. Rockwell Automation offers their PowerFlex line of VFDs in compact, standard, and premium models for applications from 0.75 kW to 2000 HP. WEG is a global manufacturer of electric motors with a history dating back to 1961. They produce low and medium voltage induction motors from 0.12 kW to 1500 kW for applications in industries like pumps, fans, compressors, and more.
This paper describes how Nucor Steel Marion, Inc (former Marion Steel Company) improved Rolling Mill yield
and productivity by 20% and 10% with less than one million dollar investment in 2004. Three factors increased
mill yield: less cobbles due to a better and more robust master control, less amount of bars lost during product
changes due to better mill setup, and less waste material due to improvement in flying shear cut precision.
The document provides an overview of new products, services, and enhancements from Rockwell Automation related to maintenance. Some highlights include:
- New Ethernet Diagnostic Module and XM vibration modules to monitor equipment health.
- Enhancements to intelligent motor control solutions to simplify maintenance.
- RSMACC change management software adding verification for Rockwell Automation drives.
- Acquisition of GEPA to expand connectivity to third-party devices.
- New training courses and workstations on topics like RSLogix 5000 motion and EtherNet/IP.
The document describes an on-board weighing system called the SkidWeigh ED2 that can be installed on lift trucks. It provides real-time weight data to operators to improve efficiency and safety. Using the system eliminates extra steps compared to remote floor scales and provides weight information during lifting. The system is accurate, durable, and easy to install. It benefits various industries by increasing productivity and profits through better weighing productivity.
Moore Process Controls provides industrial automation and optimization services globally. They offer a full range of services from instrumentation to turnkey automation projects. Their expertise is in oil and gas, mining, chemicals, and other industries. They take a disciplined, documented approach to project delivery from design through commissioning to ensure quality and safety. The document provides an overview of Moore's capabilities, industries served, global operations, and examples of automation projects delivered.
Bosch develops and manufactures electrical drive units for vehicle functions like climate control, wiper systems, and engine cooling. They strive for high quality, efficiency, and comfort while reducing emissions. Bosch has production facilities around the world to serve customers globally and offers innovative solutions tailored to customer needs.
The document provides an introduction to Advance Technology in Chandigarh, which offers technical education solutions and products. It then discusses Geeta Institute of Management and Technology in Kurukshetra, which offers various degree programs and has excellent infrastructure for training and student placement. The rest of the document covers topics on industrial automation, including an introduction to programmable logic controllers (PLCs), their history and need, basic PLC architecture, and components like the CPU and I/O interfaces.
This document provides specifications for a Caterpillar 365C L hydraulic excavator, including:
- It is powered by a 302 kW Caterpillar C15 diesel engine meeting Tier 3 emissions standards.
- It has a long undercarriage for stability, a cab designed for operator comfort and visibility, and hydraulics for precise control.
- A variety of buckets, booms, and sticks can be configured for different applications.
Infinite Uptime is a global Industrial IoT solution provider that harnesses AI to improve productivity, quality, monitoring and predictive intelligence for manufacturing customers. It has sales, support and R&D teams located in major cities in India and the US. Infinite Uptime's key products are the IDE sensor and IDAP analytics platform, which combine to enable predictive maintenance by monitoring machine vibrations, temperatures and other metrics. Case studies demonstrate how Infinite Uptime's solutions have helped customers reduce downtime, lower costs, improve OEE and detect asset failures before they occur.
The document provides specifications for the 374D L Series Hydraulic Excavator. It has an operating weight of 71,132 kg and is powered by a Cat C15 ACERT engine producing 355 kW of power. It features a spacious operator station for comfort, electronic joysticks for control, and a liquid crystal display monitor. Maintenance items like filters are easily accessible and service intervals are 500 hours. A variety of work tools can be attached to increase versatility.
Automotive Industry Predictive Maintenance | Case Studies | Infinite Uptime Infinite Uptime
The case studies in the presentation focus on the various breakdowns predicted in one of the leading Automotive company in India.
The Predictive Maintenance Solution predicted the following breakdowns:
1. The failure of Seyi Amino motor
2. The failure of Dowel Milling Machine
3. The failure of the Plummer-block
4. The inappropriate usage of lubricant to lubricate the motor
5. The unbalance of the Exhaust-fan
Factory-engineered system control to manage and optimise the performance and increase the reliability of a chiller plant room.
↑ Performance
↓ Energy & Maintenance Costs
↑ Reliability & lifetime
Easy Installation, Commissioning
Single Point of Contact
Remote control and monitoring
This document is an annex to an existing work agreement modifying the employee's job duties. Specifically:
1. The employee, Vladimir Korać, will be reassigned to the position of Head of Group for Auxiliary Devices Maintenance in the Maintenance Department of the Thermal Power Plant Kostolac A.
2. The new position involves coordinating mechanical work, ensuring work conditions, direct oversight of safety measures, organizing tools and supplies, reviewing technical documents, performing difficult mechanical work, quality control, and cleaning work areas.
3. The employee is responsible for following quality management procedures and performing other duties assigned by their direct manager, including working during strikes.
This document discusses the installation process and requirements for telecommunication services in high-rise buildings. It outlines the key components of the system including the manhole, main telecommunication room, main distribution frame, fibre termination box, floor telecom closet, and containment system. It also covers general specifications for telecom rooms, safety precautions, and compares fiber optic cable to copper wire.
Mesh Belt Furnace for the Heat Treatment IndustrySOLO Swiss SA
This document provides information about a mesh belt furnace for heat treatment from SOLO Swiss SA. The furnace is a SOLO Swiss 302-45/400 model that can perform processes like austenitizing, carburizing, and carbonitriding. It has an automatic loading system, furnace, oil quenching tank, and centrifugal washing machine. Key advantages include its fully automatic operation, centralized line management system, high quality heat treatment abilities, and remote maintenance capabilities.
This document describes a multi-level marketing business opportunity with 10 ways to earn income, including direct selling, direct sponsoring, matching bonus, unilevel bonus, and more. The matching bonus allows distributors to earn up to P15,000 per day by building two sales teams with 10 pairs each. Higher ranks in the multi-level marketing program provide increased rebates of up to 45% and bonuses from the business generated in a distributor's sales group. Qualifying as a sapphire executive or higher also allows earning generation bonuses from the groups of other qualified distributors.
1) The document is a curriculum vitae that outlines the professional experience and qualifications of MD. Abul Bashar.
2) He has over 10 years of experience in financial management, accounting, auditing, and IT roles for various organizations in Bangladesh.
3) His most recent role is as an Audit Officer-II at BRAC since 2009, where his responsibilities include auditing accounts, investigating financial fraud, and analyzing branch performance.
Email about some European client satisfaction from GLGJorge C. Palma
Jorge provided expertise on dredging projects in Europe to a client through GLG. The client provided positive feedback, praising Jorge for his in-depth knowledge of the dredging industry, ability to explain complex details simply, and for giving a clear picture of the market and key factors for project success. GLG thanked Jorge for his help and expertise, and expressed their hope to work with him again in the future.
This document reports on a student group's fieldwork for a closed loop traversing exercise. It includes an introduction to traversing, descriptions of the equipment used including a theodolite, tripod and levelling staff. The field data, adjusted data and final coordinate tables are presented. A discussion section notes the obstacles faced, the optimal group size, and importance of practical experience to complement classroom learning. Errors were found in both readings taken but the second was closer, and traversing provides a check on fieldwork accuracy.
National Engineering Industries Ltd. is an Indian manufacturing company founded in 1946 as National Ball Bearing Company. It is now the flagship company of the CK Birla Group with annual revenue of $1.6 billion. NEI manufactures bearings and other engineered products in four steps: receiving raw materials, heat treatment, grinding, and assembly. It serves automotive, industrial, and railway customers and has a 27% share of the local bearing market. The company's strengths include flexible solutions, product development, and in-house R&D, while opportunities exist in international markets and specific product lines.
The document provides details of a levelling fieldwork conducted at Taylor's University Lakeside campus staff car park. It includes definitions and methods of levelling, objectives of the fieldwork, description of apparatus used, raw field data recorded using height of collimation and rise-fall methods, adjusted field data after arithmetic checks, and results of a two peg test. The field data is levelled and reduced to establish relative elevations of points with respect to a datum. Checks are performed to ensure acceptable level of accuracy of the levelling.
The document provides a summary report of the student's industrial work experience at three locations - the Forestry Research Institute of Nigeria (FRIN) in Ibadan, Oyo State, the Ondo State Afforestation Project in Oluwa, Ondo State, and the Leventis Foundation (Nigeria) Agricultural School in Ilesa, Osun State. [The student carried out various activities at the different departments and units of FRIN, OSAP, and Leventis Foundation, gaining practical experience in areas like forest conservation, plantation development, agriculture, and more.] The report details the activities conducted during the student's postings and aims to fulfill the requirements of the Practical Year Training Programme
1) O documento discute a interpretação do versículo de Gênesis 6 sobre os "filhos de Deus" se referindo a anjos caídos ou linhagens humanas. 2) Argumenta que o termo original hebraico se refere a anjos e que a união destes com humanas gerou gigantes e corrompeu a humanidade. 3) Defende que o dilúvio foi resultado desta corrupção genética introduzida pelos anjos caídos.
El documento describe cómo crear índices y restricciones en tablas de una base de datos SQL Server. Explica cómo borrar datos de tablas, crear índices primarios y secundarios en las tablas Usuarios y Autores, e índices y restricciones como claves primarias y de editorial en la tabla Libros.
This document provides an overview of ABB's drives and motors catalogue for 2010, including:
- A product quickfinder that allows selection of drives and motors by criteria like power, voltage, enclosure type, and more.
- Brief descriptions and selection criteria for ABB's main drive and motor product families to help customers choose the appropriate product.
- Information on ABB's services including drive installation, commissioning, repair, and training.
- Contact details for ABB and its channel partners for sales and support.
An air compressor is a pneumatic device that generates potential energy stored in pressurized air (i.e., compressed air). By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure.
When the tank's pressure reaches its engineered upper limit, the air compressor shuts off. The compressed air, then, is held in the tank until called into use. The energy contained in the compressed air can be used for a variety of applications, utilizing the kinetic energy of the air as it is released and the tank depressurizes.
Catalog Biến tần Frenic Aqua Fuji-Beeteco.comBeeteco
The document discusses Fuji Electric's FRENIC-AQUA series of inverters. It provides high-performance control of pumps and blowers for water and wastewater applications through energy saving functions and dedicated control features. These inverters contribute to cost reduction by optimizing processes and cutting power consumption for water treatment facilities. The inverters have a slim body design and user-friendly interface to allow independent installation and easy operation and maintenance.
The traditional plywood manufacturing process usually requires a large amount of manpower and produces a significant amount of waste material. Then there is the question of safety hazards associated with manually operated machines. Therefore, manufacturers are always looking for ideas that reduce dependency on manpower, improve efficiency and boost overall productivity.
Our client was no different. They approached Messung for a cost-effective solution to control their plywood processing plant.
Valve and Actuator Catalog EMEA - Catalog Ecostruxure Building SolutionBassam Gomaa
This document provides information on Pressure Independent Balancing Control Valves (PIBCV) and actuators from Schneider Electric, including:
- PIBCV valves are designed to provide stable hydronic flow regardless of pressure changes and allow for balancing of hydronic systems.
- The document provides flow rate specifications, connection sizes, pressure classes, materials, and accessories for different PIBCV valve models.
- Information is also provided on compatible actuators, pipe connection kits, sizing tools available on Schneider Electric's website, and other online resources.
The document discusses Grundfos MGE motors that are used to power pumps. It provides information on:
1) The high efficiency of the MGE motors, which meet or exceed IE4 levels and reduce energy consumption compared to previous models.
2) The functionality of MGE motors, which integrate frequency converters for variable speed control and include control modes, monitoring features, and communication capabilities to optimize pump performance.
3) Technical specifications for MGE motor models, including power ratings, speeds, voltages, efficiencies, and noise levels.
Biến tần Siemens Sinamics G120 không ngừng cải tiến cả về phần cứng, phần mềm và các tùy chọn đáp ứng các yêu cầu:
Giảm chi phí thông qua module
Mạnh mẽ
Dễ sử dụng
Tích hợp tính năng an toàn
Tích hợp đây đủ TIA
1) The document discusses SITOP power supplies, which provide reliable power for automation systems.
2) SITOP power supplies come in different categories for varying demands, including advanced, standard, and basic power supplies.
3) The SITOP PSU8600 power supply system allows for complete integration into automation and enables functions like preventative maintenance and energy management.
-Sulfuric acid is the largest-volume industrial chemical produced in the world.
-Concentrated sulfuric acid (93-98 %) is used in the manufacture of fertilizers, explosives, dyes, metal and petroleum products.
-The production of sulphuric acid is a delicate process that must be completed in a safe and efficient manner.
-Automation needs to be carefully designed to control the different stages of the process as per stringent parameters, and to provide continuous monitoring for better management of the plant.
The document provides information on pDRIVE frequency inverters and motors for efficient drive solutions. It discusses pDRIVE's experience, commitment to customers, product options, and focus on innovation. Key features of the pDRIVE MX eco, MX pro, and MX multi product lines are summarized. The document emphasizes pDRIVE's ability to provide customized system solutions and support.
The document summarizes new autoclave models called the Pro Line and Prime Line from MELAG. Key points include:
- The new autoclaves offer improved performance, functions, and design at affordable prices compared to previous models.
- Features include fast cycle times, large loading capacity, intuitive touchscreen interface, energy saving modes, and connectivity for documentation.
- Accessories like trays, water treatment systems, and software allow users to customize configurations to suit their needs.
Mitsubishi industrial robot melfa f series catalogDien Ha The
Mitsubishi ,
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Mitsubishi industrial robot melfa f series catalogDien Ha The
Mitsubishi ,
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Project INDUSTRIAL AUTOMATION AND SECURITY SYSTEMSoumya Saswati
This document describes a project to develop a PC-based industrial automation and security system. The system uses a microcontroller to control loads, appliances, and security in industries through a PC and touch screen interface. It has three modules: load control, fire alarm, and security locking using RFID. The system automates industrial processes to increase productivity, quality and consistency while improving security. Hardware components like the transformer, regulator, rectifier, and filter process power for the microcontroller and other components.
The document describes Siemens' SCE (Siemens Automation Cooperates with Education) program which provides educational support and services related to automation and drive technology. It offers over 80 "Trainer Packages" that are specially compiled hardware and software packages at reduced prices to support hands-on education. A Trainer Package for an IO-Link infeed system is presented, including components such as a busbar, contactors, circuit breakers, and function modules to implement reversing and star-delta starters controlled via IO-Link.
The document discusses SINAMICS G180 drives from Siemens. It provides an overview of SINAMICS G180 compact units, cabinet systems, and cabinet units. It describes the benefits of SINAMICS G180 drives, which include being tailored for hazardous zone applications and leveraging over 40 years of experience from LOHER Drives & Systems. It also discusses customized "Engineered to Order" solutions that can be provided.
Amtech provides motion control, automation, power quality, and industrial electronics solutions. It offers complete systems and individual components for its customers. The company was founded in 1987 and has grown to over 300 employees. It aims to develop technology to provide total solutions to customers in areas like motion control, automation, power quality, and industrial electronics.
The document discusses Siemens' SINAMICS drive family, which offers solutions for all drive tasks from simple to complex. It has different variants for standard or demanding applications that fulfill various requirements. SINAMICS is part of Siemens' Totally Integrated Automation concept and uses a platform approach to provide integrated and standardized drive solutions.
The document describes the new e-LNE series of single-in-line electric pumps. Key features include cast iron casing, interchangeable mechanical seals, IE3 efficiency motors, and compliance with ErP directives. The pumps are available in close-coupled or stub shaft designs with maximum flow rates up to 305 m3/h for 2-pole models and 410 m3/h for 4-pole models. Benefits include high performance, reliability, versatility for different applications, low total cost of ownership through energy efficiency, and product support.
The document provides information about Ogura's mobile clutches. It discusses two main types of mobile clutches that Ogura offers. Mobile clutches are used to selectively engage pumps, compressors or other equipment driven by an engine. They allow the driven equipment to be disengaged when not in use to improve efficiency. The document also provides example applications and specifications for various Ogura mobile clutch models.
Ogura Industrial Corp. is a leading manufacturer of electromagnetic clutches and brakes, founded in 1938 in Somerset, New Jersey. They have 14 manufacturing plants worldwide and conform to various quality standards. The document provides contact information for Ogura and an overview of their product catalog featuring over 3,000 electromagnetic clutch and brake designs across various models.
General Purpose Clutches:
- The Ogura Clutch Company is the largest manufacturer of electromagnetic clutches in the world, founded in 1938.
- General purpose clutches typically use a bearing mounted design that can be used in mobile, agricultural, marine or lawn/garden applications.
- They consist of a field/rotor assembly and a pulley/armature assembly that magnetically engage and disengage. Engagement is caused by magnetic attraction between the rotor and armature.
The Z1000 variable speed drive is designed for building automation applications like fans, pumps and cooling towers up to 500 HP. It features an easy-to-use LCD interface and real-time clock for reliable motor control. The drive offers control methods like V/Hz and open loop vector control for various motor types in different enclosures up to 500 HP with standard I/O, communications and certifications for most building automation needs.
The G7 drive provides high performance motor control for industrial applications. It features increased speed and torque response compared to standard drives, along with advanced control modes. The drive also has a unique 3-level inverter that minimizes installation problems and improves motor protection. It offers flexible control options, customizable programming, and connectivity via common industrial networks. The G7 drive is suitable for demanding speed, torque, or positioning control applications.
The A1000 variable speed drive provides outstanding performance and flexibility for controlling motors from 0.5 to 1500 HP. It offers closed or open loop vector control for precision regulation and torque production. Additional features include auto-tuning, communication options for industrial networks, function block programming, and global certifications. The drive provides a single robust solution for new installations or retrofits across various applications.
The document provides information about the CSXi soft starter from AuCom, including:
1) The CSXi soft starter provides soft start and soft stop functionality as well as motor protection features like overload protection. It has a compact design that saves space.
2) The CSXi is 99.5% efficient during run and produces no harmonics, making it an energy efficient solution for fixed speed applications. It is easy to integrate into motor control solutions.
3) The CSXi has protection features like overload protection and trip message LEDs to help with diagnosing issues. It can be adjusted for current ramp, limits, and other settings.
The document discusses the MVE soft starter, which provides powerful and reliable medium voltage motor starting. It offers extensive safety features and monitoring capabilities. It has a robust yet compact design and simplified user interface. Custom configurations are available to meet specific motor control and protection needs.
The document describes the EMX3 soft starter from AuCom. It provides comprehensive motor control and protection for demanding applications. The EMX3 offers flexible control options, advanced monitoring and metering features, and a compact design to save space. It can be used across various industries and is backed by AuCom's expertise in motor control products and customer support.
NGCTransmissionEquipment(America),Inc. operates a 130,000 square foot facility in Fort Worth, Texas designed to provide transmission equipment services. The facility houses machining and tooling equipment, including a Klingelnberg P150 gear checker and Hofler Rapid 1600 gear grinder. NGCTransmissionEquipment services customers in industries such as wind, mining, steel, cement, and oil and gas, delivering quality gearboxes, drives, and power transmission solutions. The company also offers drop-in replacement programs and repair services to minimize downtime for customers.
The document describes various food processing solutions from Hub City including stainless steel gear drives, motors, ratio multipliers, and mounted bearings. The gear drives come in HERA, helical bevel, helical inline, worm, and bevel designs with power ratings up to 50HP. They have smooth finishes, high efficiency, and seals for washdown environments. The motors are all stainless steel. The document also mentions custom drives, mounted bearings with stainless steel or thermoplastic housings, and stainless steel couplings.
This document provides technical information about HERA® high-efficiency right angle drives. It begins with an overview of HERA® benefits such as up to 90% efficiency and energy savings compared to standard worm gear drives.
It then provides detailed selection information in 4 steps: 1) Use the power rating chart to select the appropriate basic HERA® model and ratio based on application horsepower, service factor, and output torque requirements. 2) Select the desired input type - C-face, coupled, or shaft input. 3) Select the required frame size. 4) Includes dimensional drawings and specifications for each HERA® model.
Marathon Electric manufactures large induction motors from 125 to 5,000 horsepower that are suitable for demanding industrial applications. Their motors feature robust enclosures for outdoor use and hazardous environments, along with standard features like anti-friction bearings, corrosion protection, and form wound stator coils vacuum pressure impregnated with epoxy resin. Marathon Electric can modify motors and provide accessories to meet specific application needs.
This document summarizes the features and benefits of SyMAX permanent magnet AC motors from Marathon Electric. Key points include:
- SyMAX motors deliver impressive energy savings of 25-35% over NEMA Premium induction motors through their elimination of rotor losses, optimized design, and ability to operate at variable speeds.
- Their efficiency remains flatter than induction motors as speed and load declines, allowing for even greater energy savings when operated at non-peak conditions.
- They provide a cost-effective way to reduce energy costs and carbon emissions compared to traditional induction motors.
The Carlyle Johnson Machine Company designs and manufactures clutches, brakes, and other power transmission solutions. They have over 100 years of experience innovating in power transmission technology. Their engineers can customize solutions for unique customer needs, and they offer a wide range of standard products as well as application-specific designs.
KWS manufactures a wide range of bulk material handling equipment including several types of screw conveyors, feeders, elevators, and custom fabricated solutions. They offer shafted and shaftless screw conveyors for horizontal or inclined use in various materials. Vertical screw conveyors and bucket elevators can effectively convey and elevate bulk materials. Screw feeders and live bottoms can control the flow rate from bins. KWS also provides replacement parts and repairs for their equipment.
The document describes Drive Components LLC, a company that manufactures power transmission products including sheaves, pulleys, and bushings. It lists their product lines and provides details about their two distribution centers, competitively priced and quality products that meet industry standards, and experienced sales representatives. It concludes by listing specific power transmission products they offer with size ranges.
2. 2 3
INTELLIGENT
PUMP DESIGN
iQpump drives are designed with the user in
mind.
Our goal is to ensure that the pump is operating
at the best efficiency point (BEP), saving energy
and decreasing life-cycle costs.
Yaskawa’s family of iQpump®
drives offers a wide variety of package options
and the most advanced comprehensive pump and motor protection in the
industry,whilestillmaintainingeaseofsetupanddiagnosticsdesignedforpump
operators and service technicians. Our integrated pump specific software
allows for a wide range of pumping applications from constant pressure, flow,
geothermal, multiple pump booster systems to wet well lift stations and many
others. Designed with the user in mind, iQpump drives use intuitive pump
related terminology, with simple process control selection of engineering units
suchasPSI,GPM,feet,meters,degrees,inchesofmercury,andmanyotherunits.
IMPROVED PROCESS CONTROL
AND SYSTEM RELIABILITY
By matching pump output flow or pressure
directly to the process requirements,
applications can be fine tuned more
rapidly by iQpump drives than by other
control forms. Any reduction in speed
achieved by using iQpump drives has
major benefits in reducing pump wear,
particularly in bearings and seals.
REDUCE TOTAL SYSTEM COST
iQpump drives lower system cost by
eliminating sensors, jockey pumps,
and restriction valves, as well as
reducing pressure tank sizing.
ENERGY SAVINGS
Depending on the application, iQpump
drives reduce the demand for energy
20% to 50% by adjusting pump speed
to match a lower flow/pressure.
EASE OF INSTALLATION AND SET UP
iQpump drives use pump terminology
on all setup parameters and monitors.
Application presets apply most
of the parameters for you. Also
included is a “Pump Quick Setup”
and “Modified Constants” menu.
ELIMINATE COMPLEX
CONTROL PANELS
iQpump drive installation eliminates
many electro-mechanical controls.
This reduces maintenance requirements.
COOLER RUNNING PUMP MOTOR
Soft starts eliminate high inrush
current, dramatically increasing
winding insulation life.
PC SupportTools:
DRIVE WIZARD IQPUMP
Provides users a startup wizard,
parameter management tools, drive
status monitoring and trending.
UTILITY HARMONICS ESTIMATOR
Estimation of harmonics contribution
back to main power source.
ENERGY SAVINGS PREDICTOR
Analysis of energy savings with
carbon footprint calculation.
APPLICATION SIMULATOR
SOFTWARE
Allows for the user to program multiple
pump applications and then simulate
operation without the need for a drive.
iQpump1000 is your total pumping solution for
whatever your system demands, while maintaining
the simple pump terminology programming
customers have come to expect.
Yaskawa understands that many light
commercial,industrial,agriculturalandgroundwater
wellsystemsarelookingforamorecosteffectivesimplex
and multiplex constant pressure pump control
solution without sacrificing what they have come to
enjoy from Yaskawa.
iQpump Micro offers many of the same
comprehensive software features and control
along with the same programming interface as
iQpump1000, but in a package that saves cost.
IQPUMP MICRO
1-5HP 200-230V 1-Phase Input
1-25HP 200-240V 3-Phase Input
1-25HP 380-480V 3-Phase Input
IQPUMP1000
3/4-175 HP 200-240V 3-Phase Input
1-1000 HP 380-480V 3-Phase Input
2-250 HP 500-600V 3-Phase Input
3. 4 5
IQPUMP 1000 & MICRO
YASKAWA ADVANTAGE
Yaskawa continually trains its people, partners and end-users. It designs products
to specifically prevent defects. It qualifies product through arduous and varied testing
processes. This is all part of the way we differentiate ourselves from the competition.
DEFECT PREVENTION
Yaskawa manufacturing processes are designed to
prevent defects. Production associates have paperless
on-line resources at their workstations, providing highly
detailed and up-to-date work instructions for every
process step. Practice mechanisms are available in the
Kaizen center for them to improve their assembly skills.
Complex assemblies are made simple with the use of
animations and video. These processes enable us to
approach our ultimate goal of zero-defect manufacturing.
PRODUCT QUALIFICATION/TESTING
No other manufacturer puts its products through as many tests, or as arduous a
testing process, as Yaskawa. All printed circuit boards are functionally tested while
under power. All Yaskawa products are 100% tested under full current. Yaskawa
conducts its own product qualification testing in its ISO certified test lab. Products
are tested not only under normal spec conditions, but also for the following:
The difference
that matters
TECHNICAL TRAINING
Both standard and customized courses are available with
hands-on activities and demonstrations. Instruction
is offered at Yaskawa locations, as well as during
traveling road shows. This is supplemented by live web
classes and e-Learning modules / videos to provide
the right level of training to fit your needs. Trainers are
degreed engineers with extensive industry experience.
Environmental
Considerations:
Yaskawa maintains a corporate
commitment to sustainability goals
with an emphasis on the following
environmental guidelines:
Restriction of Hazardous Substances
Leadership in Energy and
Environmental Design
EPA Program to Promote Superior
Energy Efficiency
Energy Efficiency with Reduction
of Carbon Footprint
RoHS
• Extreme Temperature/Humidity
• Vibration
• Package Drop
• Input Voltage Tolerance
• Noise Immunity
• Electrical Insulation Stress
• Under/Over Voltage Protection
• Momentary Power Loss
• Output Short Circuit Protection
• Overload Protection
• Ground Fault Protection
• Washdown Test
• Input/Output Phase Loss Test
• Power ON/OFF and Start-Up Iterations
4. 6 7
IQPUMP 1000 & MICRO
PACKAGES FOR ANY ENVIRONMENT
Yaskawa offers quick lead time on cost-effective iQpump drive standard packages.
You can also get standard packages configured to meet your custom requirements.
NEMA 1 PACKAGES FOR IQPUMP1000
Yaskawa offers a standard NEMA 1 (UL Type 1) package for iQpump1000 drives
and configured units. All units are UL rated, with the configured packages built
to UL 508A (Industrial Control Panel) standards. Installation, setup, service and
quick delivery have all been considered in these package designs.
NEMA 12 PACKAGES FOR IQPUMP1000
iQpump1000 configured packages are available with a NEMA 12 (UL Type 12)
enclosure option. Fans, when required, are provided with Type 12 rated filters
to maintain a Type 12 rating on the enclosure.
Standard construction features include:
• 12-Gauge Steel
• Padlock Hasp
• Whole Door Gasket
• Integral ¼ Turn Door Latches
• Lifting Eyes
• Removable Air Filter from Outside of Cabinet
NEMA 3R PACKAGES FOR IQPUMP1000 AND IQPUMP MICRO
iQpump1000 and iQpump Micro configured packages are also offered with
a NEMA 3R (UL Type 3R) enclosure option. This enclosure can be installed
in direct sunlight without the need for additional cooling or sunshade protection.
Standard construction features include:
• 12-Gauge Steel
• Padlock Hasp
• Whole Door Gasket
• Integral ¼ Turn Door Latches
• Brass Hinges
• UV/Type 3R Keypad Membrane
• Lifting Eyes
• Sun Reflective White Powder Coat Paint
• Stainless Steel Hardware
FULLY-ENGINEERED PACKAGES FOR IQPUMP1000
Both end users and OEM customers have come to rely on our custom
product engineering capabilities. These products are based off of our standard
configurations, but can evolve into a totally customized package.
Engineered packages include:
• Redundant Drive Packages
• 12- or 18-Pulse Configurations
• Soft Start Bypass Packages
• Integrated Trap Filter Packages
• Multiple Motor Configurations
EngineeredpackagescanbeprovidedasNEMA1,12or3R.Theyaresupportedwith
custom engineered drawings and documentation.
5. 8 9
PUMP SPECIFIC HAND-OFF-AUTO (H-O-A) OPERATOR
What makes iQpump drives the industry standard is the simplicity of the operator
keypad messages that are formatted in pump terminology. This informs the user
about the status of the system operation along with alarms or specific pump
algorithm functions that are being initiated.
PRE-PROGRAMMED APPLICATION MACROS
Pre-programmed application presets reduce start-up time significantly. Users
enter simple motor and application information within the pump quick setup menu
for each of the application macros.
IQPUMP 1000 & MICRO
DESIGN CONTROLS
iQpump drives use intuitive pump-related terminology with simple process control
selection of engineering units such as PSI, GPM, feet, meters, degrees, inches of
mercury and many other units.
REAL-TIME CLOCK
iQpump drives are supported with
a real-time clock that will log the
last 10 fault events with a date and
time stamp to provide the pump
service technicians with real data
for troubleshooting. This feature also
enables the user to set calendar run
and stop configurations, allowing the
system to avoid high utility kW rates
during peak operation hours.
SYSTEM PRESSURE SETPOINT
CONTROL OPERATION STATUS
PUMP MOTOR OUTPUT FREQUENCY
TRANSDUCER FEEDBACK
DRIVE STATUS MONITORS
Keypad Screen
1
1
2
3
4
5
2
3
4
5
DATE &
TIME STAMP
Application
macros:
• Constant Pressure
• Pump Down Level Control
• General Purpose Mode
• Submersible Motor, General
Purpose, Operator Control
• Geothermal Control*
• Vertical Turbine Pump
Pressure Control (VTC)*
• Pivot Panel VTC*
• Advanced Constant Pressure*
*Not Supported with iQpump Micro
GEOTHERMAL CONTROL
VERTICAL TURBINE
PRESSURE CONTROL
ADVANCED
PRESSURE CONTROL
SUBMERSIBLE MOTOR
GENERAL PURPOSE
GENERAL PURPOSE
PUMP DOWN
LEVEL CONTROL
CONSTANT PRESSURE
PIVOT PANEL VERTICAL
TURBINEPRESSURECONTROL
Designed with
the user in mind
6. 10 11
IQPUMP 1000 & MICRO
SIMPLEX PUMP FEATURES
Themostcommonapplicationsaresimplex(single
pump) constant pressure and pump down level
control. iQpump drives are an easy investment
choicewithpresetapplicationmacros,dedicated
pump control features
and pump system protection.
Product
Features:
• Sleep Mode Minimum
Flow Protection
• No Flow / Deadhead
Protection
• Submersible Motor Thrust
Bearing Control
• Automatic System Restart
• Sleep Boost
• Low and High Pressure
Feedback Detection
• Impeller Anti-jam Protection
• Power Loss Utility Start
Delay Timer
• Loss of Prime (LOP) / Pump
Dry-Run Protection
• Pre-Charge Control
(Controlled Pipe Fill)
• Constant Pressure with Well
Drawn Down Control
• Optional Dual Transducer
Feedback for Redundancy
• Impeller De-scaling /
De-ragging Control
SLEEP MODE MINIMUM FLOW PROTECTION
Protects and shuts down the pump at low speeds or in low flow conditions.
NO FLOW / DEADHEAD PROTECTION
Detects changes in pressure and flow when the system has been closed
off via mechanical valves or restrictions. If a system is not protected from
this condition, the water within the pump can vaporize, building up
excessive heat that can damage the pump and the discharge piping.
SUBMERSIBLE MOTOR THRUST BEARING CONTROL
Protects the bearings of submersible pump motors by
ensuring proper start-up speeds and times.
AUTOMATIC SYSTEM RESTART
Programmable timers allow iQpump drives to automatically restart
the system in Auto Mode for faults relating to brown outs, loss of power
and pump specific faults.
LOSS OF PRIME (LOP) / PUMP DRY-RUN PROTECTION
Loss of prime protection is a feature protecting the pump and motor from damage
caused by running the pump without water. If a pump were to lose prime and
continue to operate without water moving through the pump, the pump would
develop heat which would eventually damage the pump seal, motor, pipe
manifold and related components.
LOW- AND HIGH-PRESSURE FEEDBACK DETECTION
iQpump drives continuously monitor the system feedback device to provide
a warning alarm or fault based on the programmed level.
IMPELLER ANTI-JAM AUTOMATIC CONTROL
Provides a method for the iQpump drive to detect high current and attempt
to expel corrosion or solids which are impeding the pump impeller.
The system will perform a quick reversal attempt to dislodge a jam.
POWER LOSS UTILITY START DELAY TIMER
Used in conjunction with “Automatic Restart”, a programmable timer will
delay starting to allow for multiple pumps to sequence start on loss of power.
This function ensures that the power system is not stressed when utility
power has returned and the pump system is automatically restarted.
SLEEP BOOST
Intended for use with a pressure tank, the iQpump drive boosts the set
pressure prior to shutdown, extending the pump’s sleep time, reducing
cycling and saving energy.
PRE-CHARGE CONTROL (CONTROLLED PIPE FILL)
This programmable feature eliminates water hammer and extends system
life by gradually filling a pipeline before normal full pressure and flow
operation. Pump motor speed can be controlled with a system timer, level
or pressure control device to indicate when normal operation may begin.
CONSTANT PRESSURE WITH WELL DRAW DOWN CONTROL*
This function allows the iQpump drive to control constant pressure
when there is adequate water in the well, while monitoring a second
down hole transducer for water level. If the water level drops
below user settings, the iQpump drive reduces pump speed to
maximize well output. The system will return automatically to normal
operation when well water is recharged to an adequate level.
SECONDARY TRANSDUCER BACKUP*
This option used for Simplex control allows for a secondary backup
transducer to be automatically used if the main transducer has failed. The
keypad text message will alert what feedback transducer is being used.*
* Not Supported with iQpump Micro
WELL PUMP
TANK LEVEL
BOOSTER PUMP
Pressure Feedback
3-Phase Power Input
Pump Motor
Pressure Tank
Pressure
Gauge
(Constant Pressure to System)
Discharge
Pressure
Transducer
3-Phase Power Input
Pressure Feedback
Pressure
Gauge
(Constant Pressure to System)
Discharge
Pump
Pressure
Tank
3-Phase Output to
Submersible Motor
3-Phase Power Input
Pump Motor
Outlet
Low Water
Level
Ultrasonic
High Water Level
(Float Switch or
Liquid Level Sensor)
Tank Level
Feedback Either
by Ultrasonic
or Submersible
Transducer
or
Submersible
Transducer
Setpoint Level
Investing
made easy
7. 12 13
Typical Multiplex Keypad Messages
The iQpump LCD keypad (recommended option on iQpump Micro) will provide the user with all the
necessary system status operation and pump fault messages to ensure that service operators can
efficiently monitor and diagnose any condition.
IQPUMPDRIVEISINOFFMODE
(STOPPED)ANDHASNOTBEEN
GIVEN AN AUTO
RUN COMMAND. DRIVE
IS TAKEN OUT OF THE
RUNNING QUEUE.
IQPUMP DRIVE IS IN AUTO
MODE AND WAITING FOR
A RUN COMMAND FROM
THE NETWORK.
IQPUMP DRIVE IS IN
AUTO MODE AND IS
THE LEAD PUMP.
IQPUMP DRIVE IS IN AUTO
MODEANDWHENANEWLEAD
PUMP IS STAGED, THE LAG
PUMP WILL BE LOCKED AT A
FIXED SPEED.
IQPUMP 1000 & MICRO
DRIVE-TO-DRIVE MULTIPLEXING FEATURES
iQpumpdriveshaveenhancedsoftwarenotavailableinstandardvariablefrequencydrives,allowing
formultipledrivestooperateasacoordinatedsystem.Thisallowspumpsystemengineerstheability
to add more modular pump systems together (Duplex, Triplex, etc.)
to meet customer specifications and minimize cost by eliminating external control via
PLCs and HMIs.
Product
Features:
• Pump Alternation by means of run
time hours or actual date and time
• Abilitytochangeparameterssystem
wide by means of programming one
drive
• Pump and Drive Redundancy
• Transducer Feedback Redundancy
• Pump Run Priority Selection
• Jockey Pump Control
• Pump Stage and De-Stage
• Lag Pump Lead Speed
Follower Mode
PUMP ALTERNATION
From duplex to quadplex systems, the pumps will be exercised evenly to
ensure that they receive equal run times, thereby increasing the life cycle of
the pumps and motors.
PUMP AND DRIVE REDUNDANCY
If a drive or pump fails during operation, or is taken out of service for maintenance,
the remaining pumps continue to operate. The other drives on the network
will automatically recognize when the drive and pump are restored to active
healthy status and put them back into the pump rotation.
TRANSDUCER FEEDBACK REDUNDANCY
Systems can be configured using multiple transducers on the discharge allowing
for redundancy. A minimum of one transducer is required for system operation.
JOCKEY PUMP CONTROL
Pressure booster systems that use a jockey pump to maintain minimum water
flow with larger secondary booster pumps for peak demand require the jockey
pump to always be defined as the lead pump. The larger booster pumps will
alternate based on time or run cycle for even pump wear.
LAG PUMP LEAD SPEED FOLLOWER MODE
When enabled, all lag iQpump drives will follow the main output speed (Hz or
RPM) of the lead iQpump drives, thereby allowing all lead and lag pumps to
run at the same speed for better system efficiency.
PUMP STAGE AND DE-STAGE
System dynamics and pump curves will determine the best method of pump
staging and de-staging. The user can select a variety of methods such as:
pump output speed, pressure differential to setpoint, combination of output
speed and differential pressure and flow rate using an in-line flow meter.
APPLICATION NOTES:
• Automatically alternates all pumps with a system programmable timer to provide even mechanical pump wear.
• Configurable transducer feedback settings to provide redundant backup, if failure occurs.
• With the use of an optional suction transducer, all iQpump drives will monitor inlet pressure with programmable
PSI settings for faults, alarms and station controlled shutdown.
• DigitalswitchinputsforLowSuction/LowCityPressure/LowWaterinBreakTankcanbeconfiguredwithaselectable
keypad message to match application. With the use of an optional flow input, all iQpump drives can be configured to
control staging and de-staging of lag pumps on GPM.
Flow Feedback (Optional)
Pressure Feedback
Minimum of a One Transducer Required
For System Operation
Up to 8 pumps
for iQpump1000
Up to 4 pumps
for iQpump Micro
Pressure
Gauge
Discharge
Pressure
Transducer
Optional Individual Transducers For Feedback Redundancy
Suction Pressure
Feedback (Optional)
RS485 Onboard
Communication
Suction
*Pressure
Transducer
Pump
Motor1
Pump
Motor2
Pump
Motor3
Pump
Motor4
Pump
Motorn
3-Phase Power Input
When ultimate pump
control flexibility matters
8. 14 15
IQPUMP 1000
CONSTANT SPEED LAG PUMP MULTIPLEXING
Many agricultural farms use multiple large vertical turbine pumps to provide pressurized
water to large pivot irrigation systems. Applying a VFD to each of the booster pumps on
thesesystemsmaynotbepractical.However,aniQpumpdrive,usingitson-boarddigitaloutputs,can
controlupto5lagpumpstartersfromasingleVFDtomaintainpressurebystagingandde-stagingthe
lag pumps.
APPLICATION NOTES:
• Automaticallystartsandstopsupto5Lagpumpsbasedonthesystemdemand,andwillautomaticallystageandde-stagetheboost-
er pumps.
• Alternation of lag pumps to provide even wear.
• Allows a single lag pump to be selected during Pre-Charge (Pipe Fill) to reduce fill rate time.
• For large water consumers, acre-feet can be selected for water accumulation units.
• Whenthedischargepressureexceedsahighlevelsetting,allrunninglagpumpswillbequicklyde-stagedtopreventunsafehigh
pressure conditions.
• WhenusingPre-Charge,LagPumpStagingandDe-Stagingfunctions,thedrive’skeypadwillprovideamessageoftimeremaining
before pre-charge is finished and/or time remaining before lag pumps are to stage and de-stage.
Multi-Plex River Booster System.
Product
Features:
• Inlet Suction Control
• Speed Reduction “Go To
Speed” After Lag Pump Staging
• Setpoint Boost After
De-staging
• Low Flow and High Flow (GPM)
Protection
• Flow Meter Data Logging
• Lube Pump Control
• Hard Current Limit
• Back Spin Timer
• High Discharge Pressure Lag Pump
Quick de-Staging
INLET SUCTION CONTROL
When installed with an inlet suction transducer, the iQpump drive monitors
suction pressure drop to a programmed pressure setpoint. It seamlessly switches
over to control suction pressure, so the system runs efficiently. If the inlet
pressure returns to the suction pressure setpoint, the iQpump drive will switch
back to controlling outlet pressure. A suction pressure alarm/fault detection
is available, if the suction pressure drops below the Low Suction Pressure
Detection Level for more than the Low Suction Pressure Detection Time.
SPEED REDUCTION “GO TO SPEED” AFTER LAG PUMP STAGING
Forces the lead iQpump drive, when in VTC mode, to operate at a lower fixed
speed for a specified amount of time whenever a lag pump is staged on. This
dampens the shock loading of a lag pump starting across the line to the system.
SETPOINT BOOST AFTER DE-STAGING
Automatically boosts the auto setpoint pressure to a new specified incremental
amount for a programmable time whenever a pump is de-staged. This allows
the lead iQpump drive, when in VTC mode, to accelerate more quickly to lessen
the pressure drop on the system of a lag pump that is being de-staged.
LOW FLOW AND HIGH FLOW (GPM) PROTECTION
iQpump drives continuously monitor the system flow signal feedback to provide
a warning alarm or fault based on the programmed level.
FLOW METER DATA LOGGING
Through a secondary analog or pulse train input, a flow sensor can be connected inline with the pump
system back to the iQpump drive to read and accumulate total system flow to report to authorities.
The system can be configured to detect “No Flow” and switch to “Sleep” on low demand.
HARD CURRENT LIMIT
As the pump impeller wears over time, it changes the efficiency of the pump. In order to
maintain a constant pressure or flow the pump speed will increase, resulting in greater
motor current. This can cause the drive to trip on nuisance motor overload (OL).
BACK SPIN TIMER
After “Stop” or “Hand” command, the iQpump drive will not restart until the timer
expires, allowing the water column to flow back down the well.
Flow Feedback (Optional)
Pressure Feedback
2 Additional Lag Pumps With
Digital Option Card DO-A3Standard Control 3 Lag Pumps
Pressure
Gauge
Motor
Starter
Motor
Starter
Motor
Starter
Motor
Starter
Suction Pressure
Feedback (Optional)
Option
Card
Suction
3-Phase Power Input
Motor
Starter
Discharge
Pressure
Transducer
Flow Meter
*Pressure
Transducer
LeadPump1
LagPump1
LagPump2
LagPump3
LagPump4
LagPump5
Enablingmultiplelargeverti-
cal turbine pumps
9. 16 17
IQPUMP 1000 MICRO
SINGLE-PHASE SYSTEM PROTECTION
As initial investment costs of variable frequency drives have
dropped, more users are turning to iQpump drives as the best
solution to convert single-phase pump motor applications to
three-phase.
IQPUMP DRIVE PROTECTION
• Over / Under Voltage
• Short Circuit
• Input Phase Loss
• Over Temperature
• Phase Imbalance
• Heatsink Fan Failure
PUMP FAULT AND ALARMS
iQpump drives provide a comprehensive
set of pump related alarms and faults.
Faults are displayed on the keypad in
clear text to eliminate confusion (the
following is just a sample):
• Over Cycling
• Set Point Not Met
• Transducer Feedback Lost
(Broken Pipe Detection)
• No Flow
• Over Torque
• Low and High Feedback Detection
• Pumping Over Cycle Protection
• Loss of Prime/Dry Run
• Pump Cavitation Protection
MOTOR PROTECTION
• Output Phase Loss
• Motor Over Temperature
• Hard Current Limit
• Ground Fault
• Broken Shaft
• Motor Overload
• Minimum Speed
UL TESTED AND APPROVED FOR USE
ON SINGLE-PHASE POWER
In rural areas or commercial office buildings that were not originally designed to
support heavy manufacturing, utilities do not install three-phase power because the
cost is significantly more than single-phase power. For many years, people have
been using different technology to generate three-phase power from single-phase
power sources. Common technologies include rotary-phase converters,
static-phase converters, and variable frequency drives.
FIVE BENEFITS OF THREE-PHASE
OVER SINGLE-PHASE MOTORS
1. Three-phase motors are more
compact and less costly than a
single-phase motor of the same
voltage class and HP (kW) rating.
2. Single-phase AC motors above 10 HP
(7.5 kW) are not as efficient and are
not usually manufactured in large
quantities.
3. Three-phase motors have better
starting torque, run more efficiently
(i.e. 90% compared to 70%), and last
much longer than their single-phase
counterparts.
4. iQpump drives provide motor
protection,whileincreasingefficiency
and reducing
system cost.
5.Reducedmotorcablesizesequallower
cost for long motor runs.
Converting Single-Phase to Three-Phase Power
Single-Phase Input Power
Three-Phase
Output
Pump Motor
DischargeSuction
Why use
single-phase?
10. 18 19
IQPUMP 1000 VS IQPUMP MICRO
HARDWARE COMPARISON SOFTWARE COMPARISON
FEATURES IQPUMP1000 IQPUMP MICRO
Voltage / HP Range
1 - 175HP 200 - 240V 3-Phase 1 - 5HP 200 - 240V 1-Phase
1 - 500HP 380 - 480V 3-Phase 1 - 25HP 200 - 240V 3-Phase
2 - 250HP 500 - 600V 3-Phase 1 - 25HP 380 - 480V 3-Phase
Real Time Clock Standard (Mounted on Drive) With Optional Remote H-O-A Operator Installed
H-O-A Operator Standard (Mounted on Drive) Option (Externally Mounted)
Transducer Power
Supply 24V @ 150mA 24V @ 30mA
Analog Inputs Qty 3 - Programmable 0-10VDC or 4-20mA
Qty 1 - Non-Programmable 0-10VDC
Qty 1 - Programmable 0-10VDC or 4-20mA
Analog Outputs Qty 2 - Programmable 0-10VDC or 4-20mA Qty 1 - Programmable 0-10VDC
Digital Inputs 8 Programmable 7 Programmable
Digital Outputs
Qty 1 - Form C Fault Relay
(Non-Programmable)
Qty 1 - Form C Programmable Relay
Qty 2 - Form A Programmable Relay
Qty 1 - Form C Fault Relay Programmable
Qty 2 - Programmable Photo-Couplers
Pulse Input Standard Not Used
Expansion I/O
Adapters
2 Additional Programmable Analog Outputs
2 Additional Programmable Digital Outputs
Not Available
Standard
Communications RS-485/422 RS-485/422
Communications
Network Options
EtherNet/IP
Modbus TCP/IP
PROFIBUS-DP
PROFINET
DeviceNet
MetaSys
Apogee
BACnet
LonWorks
Not Available
FEATURES IQPUMP1000 IQPUMP MICRO
Pump Control Configurations (P1-01 Group):
Simplex
Drive to Drive Multiplexing Up to 8 Pumps Up to 4 Pumps
Simplex with Constant Speed Lag Multiplexing (VTC Mode)
Pre-Programmed Application Macros (A1-03 Group):
Constant Pressure
Pump Down Constant Level
General Purpose Mode - External Run and Speed Reference
Submersible Motor General Purpose Mode Using Digital Operator
Geothermal Mode
VTC (Vertical Turbine) Pressure Control with Lag Pump Multiplexing
Advanced Pressure Control
Pivot Panel Run VTC (Vertical Turbine) Pressure Control
Pump Specific Software Features:
Selectable Engineering System Units
Sleep Mode / Minimum Flow
Start Level / Drawdown
Hand Mode Control Operations
Minimum Pump Speed
Transducer feedback Scaling
No Flow / Deadhead Protection
Submersible Thrust Bearing Control
Automatic Fault Restarts for Drive and Pump Protection
Sleep Boost
Low and High Feedback Detection
Low and High Water Float Inputs
Pump Over Cycle Protection
Impeller Anti-jam Protection
Loss of Prime (LOP) / Well Dry Run
Automatic Power Loss Utility Start Delay
Broken Pipe Protection
Transducer Feedback Loss
Transducer Feedback Loss with Programmable GOTO speeds
Pre-Charge / Controlled Pipe Fill
Hard Current Limit
Over Torque Detection
Pump Back Spin Timer
Single Phase Loss Speed Foldback Protection
Multiplex Drive to Drive Pump Setup and Adjustments
Pulse Input for Flow Meter Control and Water Usage Data Logging
Pump De-Scale / De-Ragging
Measuring Water Well Drawdown via transducer with Constant Discharge Pressure
Inlet Suction Pressure Control via Transducer Feedback
Real Time Clock Sequence Drive On/Off Run Timers
Secondary Transducer Input for Redundancy in Simplex and Multiplex Mode
= Not Supported = Supported
11. 20 21
IQPUMP MICRO
MODELS SPECIFICATIONS MODELS SPECIFICATIONS
IQPUMP 1000
AC Drive
iQpump Series
Design Revision
No. Output Current Code (A)
See charts below
No. Enclosure Type
F IP20/NEMA 1 Type
G NEMA Type 4X (IP66)
No. Environmental Specification
Note: Current codes are equivalent
to the current rating.
No. Voltage Class
BV 1-phase, 240V iQpump Micro
2V 3-phase, 240V iQpump Micro
4V 3-phase, 480V iQpump Micro
480V- Three-Phase Models
240V - Dedicated Single-Phase Models
240V - Three-Phase Models
Model Number
Dedicated Single-Phase, 240V
Dimensions (in.)
NEMA 1 (CIMR-PWBV-XXXX-FAA) NEMA-4X (CIMR-PWBV-XXXX-GAA)
Max Capacity (HP) Rated Current (A) Height Width Depth Height Width Depth
CIMR-PWBV0006 1 6.0 5.89 4.25 6.47 10.04 7.36 9.25
CIMR-PWBV0010 3 9.6 5.89 4.25 7.12 10.04 7.36 9.25
CIMR-PWBV0012 3 12.0 6.02 5.51 7.48 10.04 7.36 9.25
CIMR-PWBV0018 5 17.5 6.02 6.69 8.15 Not Available
Model Number
3-Phase, 240V Ratings
Single-Phase, 240V De-Rate
(NEMA 1, 4X) - (Continuous Full Power)
Dimensions (in.)
Without Additional
Input Reactor
With Additional Input
Reactor
NEMA 1 (CIMR-PWBV-XXXX-FAA) NEMA-4X (CIMR-PWBV-XXXX-GAA)
Max
Capacity
(HP)
Rated
Current (A)
Max
Capacity
(HP)
Rated
Current (A)
Max
Capacity
(HP)
Rated
Current (A)
Height Width Depth Height Width Depth
CIMR-PW2V0006 1.5 6.0 1 4.9 1 4.9 5.89 2.68 6.10 8.74 6.38 7.28
CIMR-PW2V0010 2 / 3 9.6 1.5 6.8 1.5 6.8 5.89 4.25 6.14 10.04 7.36 9.25
CIMR-PW2V0012 3 12.0 2 7.5 2 7.5 5.89 4.25 6.47 10.04 7.36 9.25
CIMR-PW2V0020 5 19.6 2 9.7 3 12.3 6.02 5.51 6.69 10.04 7.36 9.25
CIMR-PW2V0030 7.5 / 10 30 2 7.5 3 15.2 10.0 5.51 6.57 16.54 11.42 12.01
CIMR-PW2V0040 10 40 5 16.7 5 21.0 10.0 5.51 6.57 16.54 11.42 12.01
CIMR-PW2V0056 15 / 20 56 5 23.4 7.5 27.7 11.42 7.09 7.48 16.54 11.42 12.01
CIMR-PW2V0069 25 69 7.5 25.8 10 30.8 14.09 8.66 8.42 18.31 11.42 12.01
Model Number
3-Phase, 480V Ratings
Single-Phase, 480V De-Rate
(NEMA 1, 4X) - (Continuous Full Power)
Dimensions (in.)
Without Additional
Input Reactor
With Additional Input
Reactor
NEMA 1 NEMA-4X
Max
Capacity
(HP)
Rated
Current
(A)
Max
Capacity
(HP)
Rated
Current
(A)
Max
Capacity
(HP)
Rated
Current
(A)
Height Width Depth Height Width Depth
CIMR-PW4V0002 1 2.1 0.5 1.3 0.5 1.7 5.89 4.25 4.96 8.74 6.38 7.28
CIMR-PW4V0004 2 4.1 1 2.4 1 2.8 5.89 4.25 6.47 8.74 6.38 7.28
CIMR-PW4V0005 3 5.4 1.5 3.5 2 3.9 5.89 4.25 7.12 10.04 7.36 9.25
CIMR-PW4V0007 3 6.9 1.5 3.5 2 5.4 5.89 4.25 7.12 10.04 7.36 9.25
CIMR-PW4V0009 5 8.8 2 5.1 3 5.5 5.89 4.25 7.12 10.04 7.36 9.25
CIMR-PW4V0011 7.5 11.1 3 5.5 3 7.5 6.02 5.51 6.69 10.04 7.36 9.25
CIMR-PW4V0018 10 17.5 2 4.5 5 8.7 10.0 5.51 6.57 16.54 11.42 12.01
CIMR-PW4V0023 15 23 3 5.5 5 10.5 10.0 5.51 6.57 16.54 11.42 12.01
CIMR-PW4V0031 20 31 3 7.9 7.5 13.5 11.42 7.09 6.69 16.54 11.42 12.01
CIMR-PW4V0038 25 38 5 11.3 10 16.1 11.42 7.09 7.48 16.54 11.42 12.01
Model Number
240V - Three-Phase Models
Model Number
AC Drive
iQpump1000 Series
Design Revision
No. Voltage Class
2A 3-phase, 240V
4A 3-phase, 480V
4T 6-phase, 12-pulse, 480V
5A 3-phase, 600V
No. Output Current Code (A)
See Following Charts
No. Enclosure Type
A IP00 (Protected Chassis)
F NEMA Type1
U Flange (Type 12 backside)
No. Environmental Specification
A Standard
NOTES:
Reference User Manual for proper drive sizing when using service factors larger than 1.15
When two or more drives in the same voltage class have the same power rating any drive with that rating can be selected
NOTES:
Reference User Manual for proper drive sizing when using service factors larger than 1.15
When two or more drives in the same voltage class have the same power rating any drive with that rating can be selected
CIMR - PW 2 A 0004 F A A
CIMR- PW 2 V 0006 F A A
Model Number
3-Phase Input, 240V
Single-Phase Input, 240V;
3-Phase Output, 208-230V
Maximum 1.15 Service Factor iQpump1000 Dimensions Weight (lb)
Without Additional
Input Reactor
With Additional
Reactor
Rated
Current (A)
Max
Capacity
(HP)
Max Capacity (HP) Max Capacity (HP) Height Width Depth NEMA 1
Protected
Chassis
CIMR-PW2A0004 3.5 3/4 1/3 1/2 12.06 5.51 5.79 7.3 --
CIMR-PW2A0006 6 1 3/4 3/4 12.06 5.51 5.79 7.3 --
CIMR-PW2A0008 8 2 1 1 12.06 5.51 5.79 7.5 --
CIMR-PW2A0010 9.6 3 1 1 12.06 5.51 5.79 7.5 --
CIMR-PW2A0012 12 3 1.5 2 12.06 5.51 5.79 7.5 --
CIMR-PW2A0018 17.5 5 2 3 12.06 5.51 6.46 8.2 --
CIMR-PW2A0021 21 7.5 2 3 12.06 5.51 6.46 8.2 --
CIMR-PW2A0030 30 10 3 3 12.06 5.51 6.57 9.3 --
CIMR-PW2A0040 40 15 3 5 12.06 5.51 6.57 9.3 --
CIMR-PW2A0056 56 20 7.5 7.5 13.38 7.09 7.36 13.0 --
CIMR-PW2A0069 69 25 7.5 10 15.47 8.66 7.76 20.1 --
CIMR-PW2A0081 81 30 10 15 15.47 8.66 7.76 22.0 --
CIMR-PW2A0110 110 40 10 10 21.37 10.00 10.16 50.7 46.2
CIMR-PW2A0138 138 50 15 15 24.52 10.98 10.16 61.7 55.0
CIMR-PW2A0169 169 60 20 20 30.08 12.95 11.14 90.2 81.4
CIMR-PW2A0211 211 75 25 25 30.08 12.95 11.14 92.4 83.6
CIMR-PW2A0250 250 100 30 30 37.80 17.95 12.99 191.8 167.6
CIMR-PW2A0312 312 125 40 40 37.80 17.95 12.99 191.8 176.4
CIMR-PW2A0360 360 150 50 50 45.98 19.84 13.78 233.7 216.1
CIMR-PW2A0415 415 175 60 60 45.98 19.84 13.78 233.7 218.3
12. 22 23
IQPUMP 1000
MODELS SPECIFICATIONS MODELS SPECIFICATIONS
IQPUMP 1000
600V - Three-Phase Models
Model Number
3-Phase Input, 600V
Single-Phase Input, 600V;
3-Phase Output, 575V
Maximum 1.15 Service Factor iQpump Dimensions Weight (lb)
Rated
Current (A)
Max
Capacity
(HP)
Without Additional
Input Reactor
With Additional
Input Reactor
Max Capacity (HP) Max Capacity (HP) Height Width Depth NEMA 1
Protected
Chassis
CIMR-PW5A0003_AA 2.7 1 2 1 1.5 12.06 5.51 5.79 7.3 --
CIMR-PW5A0004_AA 3.9 3 1.5 2 12.06 5.51 5.79 7.3 --
CIMR-PW5A0006_AA 6.1 5 2 3 12.06 5.51 6.46 8.2 --
CIMR-PW5A0009_AA 9 7.5 3 5 12.06 5.51 6.46 8.2 --
CIMR-PW5A0011_AA 11 10 2 3 12.06 5.51 6.57 9.3 --
CIMR-PW5A0017_AA 17.5 15 5 5 13.38 7.09 7.36 13.0 --
CIMR-PW5A0022_AA 22 20 5 7.5 13.38 7.09 7.36 13.0 --
CIMR-PW5A0027_AA 27 25 7.5 10 15.47 8.66 7.76 20.1 --
CIMR-PW5A0032_AA 32 30 7.5 10 15.47 8.66 7.76 20.1 --
CIMR-PW5A0041_AA 41 40 15 15 20.62 11.35 10.16 59.4 59.4
CIMR-PW5A0052_AA 52 50 15 15 20.62 11.35 10.16 59.4 59.4
CIMR-PW5A0062_AA 62 60 25 25 30.08 12.95 11.14 99.0 90.2
CIMR-PW5A0077_AA 77 75 30 30 30.08 12.95 11.14 99.0 90.2
CIMR-PW5A0099_AA 99 100 30 30 30.08 12.95 11.14 99.0 90.2
CIMR-PW5A0125_AA 125 125 50 50 37.80 17.95 12.99 191 174
CIMR-PW5A0145_AA 145 150 50 50 37.80 17.95 12.99 191 174
CIMR-PW5A0192_AA 192 200 75 75 45.98 19.84 13.78 233 235
CIMR-PW5A0242_AA 242 250 75 75 45.98 19.84 13.78 257 235
NOTES:
Reference User Manual for proper drive sizing when using service factors larger than 1.15
When two or more drives in the same voltage class have the same power rating any drive with that rating can be selected
480V - Three-Phase Models
NOTES:
Reference User Manual for proper drive sizing when using service factors larger than 1.15
When two or more drives in the same voltage class have the same power rating any drive with that rating can be selected.
Model Number
3-Phase Input, 480V
Single-Phase Input, 480V;
3-Phase Output, 460V
Maximum 1.15 Service Factor iQpump1000 Dimensions Weight (lb)
Rated
Current
(A)
Max
Capacity
(HP)
Without Additional
Input Reactor
With Additional
Input Reactor
Max Capacity (HP)
Max Capacity
(HP)
Height Width Depth NEMA 1
Protected
Chassis
CIMR-PW4A0002_AA 2.1 1 1/3 1/2 12.06 5.51 5.79 7.3 --
CIMR-PW4A0004_AA 4.1 2 3/4 1 12.06 5.51 5.79 7.3 --
CIMR-PW4A0005_AA 5.4 3 1 1.5 12.06 5.51 5.79 7.3 --
CIMR-PW4A0007_AA 6.9 4 1.5 2 12.06 5.51 6.46 8.2 --
CIMR-PW4A0009_AA 8.8 5 2 3 12.06 5.51 6.46 8.2 --
CIMR-PW4A0011_AA 11.1 7.5 2 3 12.06 5.51 6.46 8.2 --
CIMR-PW4A0018_AA 17.5 10 3 3 12.06 5.51 6.57 9.3 --
CIMR-PW4A0023_AA 23 15 3 5 12.06 5.51 6.57 9.3 --
CIMR-PW4A0031_AA 31 20 7.5 7.5 13.38 7.09 6.88 12.5 --
CIMR-PW4A0038_AA 38 25 7.5 10 13.38 7.09 7.36 13.0 --
CIMR-PW4A0044_AA 44 30 10 10 15.47 8.66 7.76 20.1 --
CIMR-PW4A0058_AA 58 40 15 15 18.65 10.37 10.16 50.6 50.6
CIMR-PW4A0072_AA 72 50 20 20 20.62 11.35 10.16 59.4 59.4
CIMR-PW4A0088_AA 88 60 20 20 25.16 13.32 10.27 85.8 79.2
CIMR-PW4A0103_AA 103 75 20 20 25.16 13.32 10.27 85.8 79.2
CIMR-PW4A0139_AA 139 100 40 40 30.08 12.95 11.14 99.0 90.2
CIMR-PW4A0165_AA 165 125 40 40 30.08 12.95 11.14 101 92.4
CIMR-PW4A0208_AA 208 150 50 50 37.80 17.95 12.99 191 174
CIMR-PW4A0250_AA 250 200 60 60 45.98 19.84 13.78 233 211
CIMR-PW4A0296_AA 296 250 60 75 45.98 19.84 13.78 246 224
CIMR-PW4A0362_AA 362 300 75 100 45.98 19.84 13.78 257 235
CIMR-PW4A0414_AA
UUX000861(C) 414 350 125 125 48.3 20.29 14.68 292 275
CIMR-PW4A0515_AA
UUX000862(C) 515 400 125 125 61.3 26.86 14.72 504 475
CIMR-PW4A0675_AA
UUX000863(C) 675 500 - 550 150 150 61.3 26.86 14.72 515 486
CIMR-PW4A0930_AA 930 600 - 800 Consult Yaskawa Factory 80.4 50.2 14.73 1394 1195
CIMR-PW4A1200_AA 1200 900 - 1000 Consult Yaskawa Factory 80.4 50.2 14.73 1420 1221