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Dry Back Scotch Marine Boiler

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CTi Controltech
CTi Controltech

The Williams & Davis Series 2000D is a classic 2-pass, dry-back horizontal firetube boiler that offers high efficiency, flexibility, reliability, safety and ease of operation. The Dryback design provides full access to boiler tubes, tube sheet, and furnace for ease of maintenance and includes single rear tube sheet construction, which reduces tube sheet stresses. Series 2000D provides high flue gas velocities and low stack temperatures to maximize its performance. All units are factory fire tested and shipped as an integrated package, ready for quick connection to utilities.

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Williams & Davis Boilers 2-Pass Dry-Back Scotch Marine Boiler2-Pass Dry-Back Scotch Marine Boiler Established 1921 SIZES 15HP THROUGH 1500HP GAS, OIL OR COMBINATION BURNER FIRETUBE HOT WATER & PRESSURE STEAM BOILERS CTi Controltech | San Ramon, CA USA | 925-208-4250 | www.cti-ct.com

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2000D Standard Features • Exceeds Industry Standards for Heating Surface Area for Exceptional Efficiency. • Pressure Tested to 1.5X Operating Pressure. (225psi for 150psi Vessels) • Flanged Exhaust Stack – Includes Additional Flange for Installation. • Furnace Diameters and Combustion Area Volume Optimized For Lox NOx Operation. Standard Available Options • Customizable Controls and Connections • Additional Hand Holes and Manway Access • Davited Front and Rear Doors. • Burner Make and Model • O2 Trim System • "Linkage-less" Modulation • Engineered and Built in Accordance With the Latest ASME Boiler Codes. • McDonnell Miller Combination Pump Controller and Primary Low Water Cutoff. • Completely Wired and Piped for Service Connections. • Fully Modulating Burner Operation. • Premium 2” Thick High-Density Insulation. • “Off-the-Shelf” Industry Standard Parts Used Where Possible for Serviceability. • Probe Type Auxiliary Low Water Cutoff. • Epoxy Painted 20ga. Galvanized Steel Jacket. • Solid State Honeywell Combination Pressure Control, Automatic Operating Control, and High Limit Manual Reset Control. (Shown w/ Powerflame Nova Plus Burner)

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The Williams & Davis 2000D fortifies our everlasting reputation for building the most rugged and serviceable scotch marine boiler in the industry. The 2000D further offers a high efficiency design built to maximize flue gas velocities and transfer as much heat energy as possible to the process water instead of exhausting it through the stack or radiating heat into the boiler room. Through stringent and methodical building practices perfected over almost 90 years in the industry, Williams & Davis guarantees each of our boilers will meet, and typically exceed, every ASME standard. All units are operationally tested and shipped as an integrated package when practical, ready for quick connection to utilities. As such, we demonstrate our confidence in our boilers by offering the industry's best pressure vessel warranty of 10 years (25 year available) with an approved water testing and treatment program. • 2Pass Dry-back • Low Radiant Heat Losses • High Gas Velocities • High Efficiency • Space Saving Design Stainless Steel Jacket Available>>Stainless Steel Jacket Available>> (Shown w/ Powerflame Nova Plus Burner)

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Pressure Controller Standard Honeywell P7810 Pressuretrol provides solid state automatic operating control, automatic limit protection, manual reset limit protection, and 4-20ma modulating firing rate control for pressure systems up to 300 psi. Other pressure and temperature controllers are available upon request. Burner Burners are available to operate with natural gas, a variety of fuel oils, or a combination of gas and oil. NOx output levels may be specified as low as sub 7 PPM when burning natural gas and 70 PPM for burning #2 fuel oil when the fuel-bound nitrogen is at 0.02% or less. Control cabinet is typically mounted to the front of the burner. Side mounting or remote boiler room mounting is available upon request. Tubes & Turbulators All fire tubes are industry standard 2.5” outside diameter and 0.109" typ. wall thickness. The fire tubes are inserted with uniquely-shaped corrosion resistant alloy steel Turbulators designed to break up laminar flow and maximize heat transfer. Structural Skid The 2000D's rugged structural steel skid provides stability during transport and installation. Wide beam flanges distribute weight evenly across the boiler room floor during flooded operation. Flanged Exhaust Stack All 2000D boilers are equipped with a vertical flanged exhaust stack and are supplied with a matching installation flange. Flanges ease vent positioning during installation and provide more reliable exhaust seals during operation. Safety Relief Valves Wide hex on valve nozzle provides wrenching service clearance for easy installation and maintenance. Dual control rings offer easy adjustability for precise opening with minimum pre-open or simmer and exact blow-down control. Low Water Controls McDonnell Miller 157S float level system provides reliable feedwater pump control and primary low-level shut down. Probe type sensor and Warrick relay are used for reliable secondary shutdown and to provide code-required manual reset. E1001-03© 2010, Williams & Davis Boilers. All rights reserved

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(Shown w/ Powerflame Nova Plus Burner) E1001-03© 2010, Williams & Davis Boilers. All rights reserved 2000D Heating Passes First Pass - The burner fires at the entrance of the furnace, transferring up to 70% of the available heat energy into the water. Second Pass - From the refractory-backed turnaround chamber, flue gas is directed vertically into the top rows of submerged tubes, travels across the length of the pressure vessel, and exits the system through the exhaust stack.

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Research Bottling Companies Polystyrene Foam Asphalt Cement Wide Range of Applications Clothing Feed Mills Hospitals Hotels Laundry Lumber Mill Meat Processing Nat. Gas Refineries Oil Drilling Pharmaceutical Power Generation Schools E1001-03© 2010, Williams & Davis Boilers. All rights reserved

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NEW NEW Fully Condensing Hydronic Boilers Heat Recovery Systems Electric Boilers Vertical Tube and Tubeless Boilers Vertical or Horizontal Feed-water Systems Additional Product Offering E1001-03© 2010, Williams & Davis Boilers. All rights reserved Blow-down Separators

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Your Authorized Williams & Davis Representative E1001-03© 2010, Williams & Davis Boilers. All rights reserved P.O. Box 539 2044 S. I-45 Hutchins, Texas 75141 (800) 8-BOILER (800) 826-4531 (972) 225-2356 (972) 225-5739 FAX www.wdboiler.com info@wdboiler.com

More Related Content

Dry Back Scotch Marine Boiler

  • 1. Williams & Davis Boilers 2-Pass Dry-Back Scotch Marine Boiler2-Pass Dry-Back Scotch Marine Boiler Established 1921 SIZES 15HP THROUGH 1500HP GAS, OIL OR COMBINATION BURNER FIRETUBE HOT WATER & PRESSURE STEAM BOILERS CTi Controltech | San Ramon, CA USA | 925-208-4250 | www.cti-ct.com
  • 2. 2000D Standard Features • Exceeds Industry Standards for Heating Surface Area for Exceptional Efficiency. • Pressure Tested to 1.5X Operating Pressure. (225psi for 150psi Vessels) • Flanged Exhaust Stack – Includes Additional Flange for Installation. • Furnace Diameters and Combustion Area Volume Optimized For Lox NOx Operation. Standard Available Options • Customizable Controls and Connections • Additional Hand Holes and Manway Access • Davited Front and Rear Doors. • Burner Make and Model • O2 Trim System • "Linkage-less" Modulation • Engineered and Built in Accordance With the Latest ASME Boiler Codes. • McDonnell Miller Combination Pump Controller and Primary Low Water Cutoff. • Completely Wired and Piped for Service Connections. • Fully Modulating Burner Operation. • Premium 2” Thick High-Density Insulation. • “Off-the-Shelf” Industry Standard Parts Used Where Possible for Serviceability. • Probe Type Auxiliary Low Water Cutoff. • Epoxy Painted 20ga. Galvanized Steel Jacket. • Solid State Honeywell Combination Pressure Control, Automatic Operating Control, and High Limit Manual Reset Control. (Shown w/ Powerflame Nova Plus Burner)
  • 3. The Williams & Davis 2000D fortifies our everlasting reputation for building the most rugged and serviceable scotch marine boiler in the industry. The 2000D further offers a high efficiency design built to maximize flue gas velocities and transfer as much heat energy as possible to the process water instead of exhausting it through the stack or radiating heat into the boiler room. Through stringent and methodical building practices perfected over almost 90 years in the industry, Williams & Davis guarantees each of our boilers will meet, and typically exceed, every ASME standard. All units are operationally tested and shipped as an integrated package when practical, ready for quick connection to utilities. As such, we demonstrate our confidence in our boilers by offering the industry's best pressure vessel warranty of 10 years (25 year available) with an approved water testing and treatment program. • 2Pass Dry-back • Low Radiant Heat Losses • High Gas Velocities • High Efficiency • Space Saving Design Stainless Steel Jacket Available>>Stainless Steel Jacket Available>> (Shown w/ Powerflame Nova Plus Burner)
  • 4. Pressure Controller Standard Honeywell P7810 Pressuretrol provides solid state automatic operating control, automatic limit protection, manual reset limit protection, and 4-20ma modulating firing rate control for pressure systems up to 300 psi. Other pressure and temperature controllers are available upon request. Burner Burners are available to operate with natural gas, a variety of fuel oils, or a combination of gas and oil. NOx output levels may be specified as low as sub 7 PPM when burning natural gas and 70 PPM for burning #2 fuel oil when the fuel-bound nitrogen is at 0.02% or less. Control cabinet is typically mounted to the front of the burner. Side mounting or remote boiler room mounting is available upon request. Tubes & Turbulators All fire tubes are industry standard 2.5” outside diameter and 0.109" typ. wall thickness. The fire tubes are inserted with uniquely-shaped corrosion resistant alloy steel Turbulators designed to break up laminar flow and maximize heat transfer. Structural Skid The 2000D's rugged structural steel skid provides stability during transport and installation. Wide beam flanges distribute weight evenly across the boiler room floor during flooded operation. Flanged Exhaust Stack All 2000D boilers are equipped with a vertical flanged exhaust stack and are supplied with a matching installation flange. Flanges ease vent positioning during installation and provide more reliable exhaust seals during operation. Safety Relief Valves Wide hex on valve nozzle provides wrenching service clearance for easy installation and maintenance. Dual control rings offer easy adjustability for precise opening with minimum pre-open or simmer and exact blow-down control. Low Water Controls McDonnell Miller 157S float level system provides reliable feedwater pump control and primary low-level shut down. Probe type sensor and Warrick relay are used for reliable secondary shutdown and to provide code-required manual reset. E1001-03© 2010, Williams & Davis Boilers. All rights reserved
  • 5. (Shown w/ Powerflame Nova Plus Burner) E1001-03© 2010, Williams & Davis Boilers. All rights reserved 2000D Heating Passes First Pass - The burner fires at the entrance of the furnace, transferring up to 70% of the available heat energy into the water. Second Pass - From the refractory-backed turnaround chamber, flue gas is directed vertically into the top rows of submerged tubes, travels across the length of the pressure vessel, and exits the system through the exhaust stack.
  • 6. Research Bottling Companies Polystyrene Foam Asphalt Cement Wide Range of Applications Clothing Feed Mills Hospitals Hotels Laundry Lumber Mill Meat Processing Nat. Gas Refineries Oil Drilling Pharmaceutical Power Generation Schools E1001-03© 2010, Williams & Davis Boilers. All rights reserved
  • 7. NEW NEW Fully Condensing Hydronic Boilers Heat Recovery Systems Electric Boilers Vertical Tube and Tubeless Boilers Vertical or Horizontal Feed-water Systems Additional Product Offering E1001-03© 2010, Williams & Davis Boilers. All rights reserved Blow-down Separators
  • 8. Your Authorized Williams & Davis Representative E1001-03© 2010, Williams & Davis Boilers. All rights reserved P.O. Box 539 2044 S. I-45 Hutchins, Texas 75141 (800) 8-BOILER (800) 826-4531 (972) 225-2356 (972) 225-5739 FAX www.wdboiler.com info@wdboiler.com