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Chapter 5


                ERP Modules
                                       By
                                             Sonali Chauhan
                                            UDIT, TYBSc. IT

7/3/2010                                                      1




Objective: ERP Modules
   • Introduction
   • Finance
   • Plant Maintenance
   • Quality Management
   • Materials Management



7/3/2010                                                      2




   • ERP Packages contains many modules
   • Features vary with ERP packages
   • Most common modules in ERP are:
           – Finance
           – Manufacturing & Production Planning
           – Sales and Distribution
           – Plant maintenance
           – Quality Management
           – Materials Management etc


7/3/2010                                                      3




                                                                  1
FINANCE : Introduction
   • Concept of Information technologies
     means providing:
           – Right information
           – Right time
           – Right people
           – Can make critical difference to the
             organization
   • Financial data provides key information

7/3/2010                                                         4




The finance module of most ERP system will
have the following sub-system
           – Financial Accounting
              • (General Ledger, Accounts Receivables/
                Payable, Fixed Assets Accounting, Legal
                consolidation)
           – Investment Management
              • (Investment planning, Budgeting, controlling,
                Depreciation, Forecast Simulation Calculation)




7/3/2010                                                         5




                                                     Cont...
           – Controlling
             • (Overhead cost controlling, Activity based
               costing Product cost Accounting Profitability
               analysis)
           – Treasury
             • (Cash Management, Treasury Management,
               Market Risk Management, Funds Management)
           – Enterprise Controlling
             • (Executive Information System (EIS), Business
               Planning and Budgeting, Profit centre
               Accounting)


7/3/2010                                                         6




                                                                     2
Financial Accounting...
   • Objective :

           – Integration of financial information
             essential for strategic decision-making

           – Centrally track financial accounting data
             within international framework



7/3/2010                                                 7




                      Financial Accounting...


   General Ledger :
   • Essential for financial accounting and
     decision making
   • Serves as a central pool of financial
     data and in accounting area, Origin of a
     transaction can be traced,
   • Supports all the functional needs in
     financial accounting.

7/3/2010                                                 8




                      Financial Accounting...


   Typical General Ledger contains i.e.
     summary information of other
     components:
           – Purchasing (Quantity and value)
           – Sales (order and bill)
           – Vendor (Payable)
           – Customer (Receivables)
           – Fixed assets
           – Employees (salary and wages)
7/3/2010                                                 9




                                                             3
Financial Accounting...


   Accounts Receivables/ Payable:
   • These subsystems are integrated with
     all other subsystems where financial
     data originates: both with General
     Ledger ,Sales and Distribution, Material
     Management.
   • Transaction performed automatically


7/3/2010                                            10




                      Financial Accounting...


   • Accounts Receivable and Payable
     functions include:
           – Internet integration
           – Document management
           – Important support for EDI processing
           – Enterprise-wide credit management
           – payment automation



7/3/2010                                            11




                      Financial Accounting...

   Asset Accounting:
   • Serves as a sub ledger to the General
     Ledger
   • Manages company’s fix assets and
     provides detail info abt assets related
     transaction.
   • Integration with plant management
   • Management of leased assets and lease
     under construction
7/3/2010                                            12




                                                         4
Financial Accounting...

   Legal Consolidation:
   • serves as a tool to make a consolidated
     financial statement with operational
     data
   • Legal consolidation is closely integrated
     with Financial Accounting system
   • permit direct data transfer from
     individual statement into consolidated
     report

7/3/2010                                                     13




                      Financial Accounting...


   • Ease the workload and reduces data
     entry error
   • Allows multiple view of ur consolidation
     data.
   • Generate reports about legal entries
     and segments of ur business.



7/3/2010                                                     14




Controlling...                                     FINANCE

   • Introduction

           – Gathers functions for Internal cost
             accounting

           – Versatile information system
             • Generate reports




7/3/2010                                                     15




                                                                  5
Controlling...         FINANCE

   Overhead Cost Controlling:
   • Focus on monitoring n allocation of overhead
   Cost Centre Accounting:
   • Analyses where overhead occurs
   Overhead Orders:
   • Collects and analysis cost based on individual
     internal measures
   • Monitors and automatically check budgets
     assign to each measures

7/3/2010                                                  16




                         Controlling...         FINANCE

   Activity Based Costing:
   •       Goals of the entire enterprise should
           come before the goals of individual
           activity
   Product Cost Controlling:
   •        determine cost of product or services
   •       Use to determines the lowest price
           limit

7/3/2010                                                  17




                         Controlling...         FINANCE

   Cost Object Controlling:
   •       Helps to monitor manufacturing orders
   •       Integration with logistics, provides actual
           cost of the object costs
   •       Determine n analysis Variance betw actual
           manufacturing cost and plan cost
   Profitability analysis:
   •       Examines the sources of returns.
   •       Revenues are assigned according to market
           segment
7/3/2010                                                  18




                                                               6
Investment management...                             FINANCE

   • Investment planning – Where to invest, what is
     the expected profit of each ventures. Which
     department to need more investment?
   • Budgeting – Financial layout of new or existing
     project – Availability and cost of finance
   • Controlling – The expenses, the overheads
   • Depreciation - Budgeted balance sheets and cost
     planning are always on current values.
   • Forecast – Speculation and forecast of market
     trend. Rising or declining?
   • Simulation Calculation: Making a mathematical
     model and deriving alternatives to choose from.

7/3/2010                                                         19




Treasury Modules...                                  FINANCE


   • Managing long ,short, medium
     payment flow
   • Managing Risk factor
   • Planning financial transaction.




7/3/2010                                                         20




                             Treasury...             FINANCE

   Cash Management:
   •       Analysis financial transaction for given period
   •       Manages cash inflow and outflow
   •       Distinction is made according to time period (short
           medium long)
   •       Information is available to make cash management
           decision and for analyzing purpose.
   Treasury Management:
   •       Current liquidity, Currency, Risk position
   •       Conditions prevailing on the money and capital
           market
   •       Consider all those before taking decision
   •       Securities and loans

7/3/2010                                                         21




                                                                      7
Treasury...              FINANCE

   Market Risk Management:
   •       Ensures competitiveness
   •       Complex feed back loop: from data collection, risk
           management, analysis and simulation
   •       Assessing the interest rates
   •       Assessing the currency rates
   •       Simulate market data – “what if” analysis
   Funds Management:
   •       From budgeting to payment on one side and
   •       From Billing to actual receiving on the other
   •       Enables to control funds commitments and
           determine the budget utility.
   •
7/3/2010
           Helps to identify budget bottleneck                  22




Enterprise Controlling...                             FINANCE

   Introduction
   • Compromise to optimize share holder
     value, for growth and investment.
   • Modules includes :
           – Executive information system
           – Business planning and budgeting
           – Profit centre Accounting



7/3/2010                                                        23




                      Enterprise Controlling...       FINANCE

   Executive Information System:
   •       Provides overview of critical parameters
   •       Gets both internal and external data
   •       Drill-Down reporting to evaluated data
   Business Planning and Budgeting:
   •       Business targets such as Return on investment
   •       Central investment planning, budget release and
           tracking
   Profit Centre Accounting:
   •       Analysis profit
   •       Possible to analysis selected balanced sheet items
           and use for calculation of ratio such as ROI


7/3/2010                                                        24




                                                                     8
PLANT MAINTENANCE ...
     • Introduction
           – Preventive Maintenance control
           – Equipment Tracking
           – Component Tracking
           – Plant Maintenance Calibration Tracking
           – Plant Maintenance Warranty Claims
             Tracking



7/3/2010                                                             25




                          Plant Maintenance...

  Preventive Maintenance Control:
 •         Planning                   • Keeping track of
 •         Scheduling                     – Hours of usage
                                            Production produced
 •         Control of facilities
                                          – Consumables (fuel)
           and equipment
                                          – Days in operation
 •         Equipment lubrication          – Life of each component
 •         Component                  • Lower repair cost
           replacement
                                      • Avoiding downtime, m/c
 •         Safety inspection            breakage etc.
 •         Monitoring                 • Improve m/c reliability
                                        whc leads to higher
                                        production
7/3/2010                                                             26




                          Plant Maintenance...

     Equipment tracking:
     •      Equipment is an asset to be used, monitored and
            protected
     •      History of equipment: acquisition to write off
     •      Operational dependencies
     •      (special features, imported spare parts, their cost
            and expected life ,Guarantee period, Next service
            due)
     •      Information (model and serial no) for each
            equipment to be made available.
     •      Provide detail information to technical specialist.


7/3/2010                                                             27




                                                                          9
Plant Maintenance...


   Component Tracking:
   •       Components are typically sub-set of large
           equipment.
   •       Enable to identify chronic repair problem of
           component – replacement or repair
   •       Do not wait for components to fail, replace it
           before that
   •       Reduce downtime
   •       Also include repair/exchange history and
           component service life.

7/3/2010                                                         28




                         Plant Maintenance...

   Plant Maintenance Calibration
      Tracking :

   •       Allows organization to leverage their investment in
           Plant Maintenance module by providing for tracking
           of equipment calibration in support of ISO 9000
           requirement




7/3/2010                                                         29




                         Plant Maintenance...

   Plant Maintenance Warranty Claim
      Tracking :
   •       Administrative system designed to provide control
           of all items covered by manufacturer and vendor
           warranty
   •       Recover imbursement to which they are entitled.
   •       Type and length of warranty – elapsed time
           ,operating unit
   •       generate Complete information regarding warranty
           service provider


7/3/2010                                                         30




                                                                      10
QUALITY MAINTENANCE...
   • Introduction
           – ISO Standards defines:
               • Functions of QM
               • Elements of QMS
           – In Production, Quality Assurance
               • No longer just “Inspection” and “Elimination”
               • But also the production process becomes the
                 focus of attention.
           – Quality spreads to the entire loop: Product
             development – procurement of sales and
             distribution – (entire usage phase)
7/3/2010                                                           31




                         Quality Maintenance...

   CAQ and CIQ:
   •        CAQ : Computer Aided Quality Management
           –   Isolated, cnt carry out comprehensive tasks of
               QMS
   •        CIQ: Computer – Integrated Quality Management
           – More appropriate
   •        Supports quality management in procurement,
            product verification, quality documentation,
            processing of the problem
   •        Module do not direct interact wit other modules

7/3/2010                                                           32




                         Quality Maintenance...

   The quality Management Module fulfills the
       following functions:
   •   Quality Planning :
           –   Management for basic data for quality planning
               and Inspection planning, Material Specification
   •        Quality Inspection:
           –   Trigger inspections, Inspection processing with
               inspection plan selection and sample calculation,
           –   Print shop papers for sampling and inspection.
           –   Records results and defects
           –   Makes the usage decision and trigger follow up
               action
7/3/2010                                                           33




                                                                        11
Quality Maintenance...
Cont...
   •        Quality Control:
           –   Dynamic sample determination on the basis of
               Quality level history.
           –   Application of statistical process control
               techniques using quality control charts
           –   Quality scores for inspection lots,
           –   Quality notification for processing internal or
               external problems and initiating corrective action
               to correct the problems
           –   Inspection of lot processing
           –   QMIS (Quality Management Information System)
               for inspection and inspection results and quality
7/3/2010       notification                                         34




                         Quality Maintenance...

   CIQ (Computer – Integrated Quality
      Management)
   •        Only an integrated system can support all the
            elements of Quality Management System according
            to ISO 9000.
   •        Quality Management function influence all the
            function within company, affecting all the phase.
   •        QM Module integrate with other modules to link the
            task on quality management.




7/3/2010                                                            35




                         Quality Maintenance...

   • The quality Management Module is integrated
     with the master data and processes of the
     following applications...
           – Material Management:
               Purchasing, inventory management, warehouse
                management, Material requirement planning
           – Production:
               Work scheduling, shop floor control
           – Sales and Distribution:
               Delivery, creation of quality certificates

7/3/2010                                                            36




                                                                         12
Quality Maintenance...

   • The Quality Management module supports the
     exchange of data with other application in order to:
      – Prevent related data from being recorded and
        stored redundantly.




7/3/2010                                                    37




MATERIALS MANAGEMENT...
   Introduction:
   • The Material Management Module optimizes:
      – All purchasing process with work-flow
        driven processing functions
      – Enables automated supplier evaluation,
      – Lowers procurement and warehousing
        costs
      – Integrates invoice verification
      – In short decides - When to buy, What to
        buy and How much to buy!

7/3/2010                                                    38




                   Material Management...

   • The main Modules of Material Management
     Module are:
      – Pre-purchasing Activities
      – Purchasing
      – Vendor Evaluation
      – Inventory Management
      – Invoice Verifications and
      – Material Inspection


7/3/2010                                                    39




                                                                 13
Material Management...

   Pre-Purchasing Activities :
   •  Maintain service master database.
   •  Service specification which include service
      wit item and item with material.
   • Manual entry effort is reduced
   • 2 ways of entering service specification
     – PLANNED
     – UNPLANNED


7/3/2010                                                            40




                        Material Management...            Cont...

   •       Planned Serviced Specification:
           –   service whose precise nature n intended scope is
               known at the beginning of the project
           –   Price n quantities are both stipulated
   •       Unplanned Serviced Specification:
           –   Services which cannot be initially specified in
               detail
           –   No description
           –   Entered in the form of money value limit



7/3/2010                                                            41




       Pre-purchasing activities modules
                      Requirements Calculation

                      Requisition for Quotations

                                             Vendor Rating

                        Quotation Evaluation

                           Vendor Selection

7/3/2010                       Contracts                            42




                                                                         14
Material Management...

   Purchasing :
   •           Important component of Material Management.
   •           Integrated with other modules and communicates
               with them for constant flow of data
   •           Support all phase:
           –     Material planning and control, purchasing,
           –     goods receiving
           –     Inventory management
           –     Invoice management
   •           Follows task like
           –     Procurement of material, n service ,determine source of
                 supply , planning n control of material, monitoring
                 delivery n payment of vendors

7/3/2010                                                                   43




                            Material Management...


   Vendor Evaluation:
   •           Integrated into MM
   •           Information like delivery dates ,prices
               n quantity are taken from purchase
               order
   •           Also used data of QM



7/3/2010                                                                   44




                            Material Management...

   •           In procurement of material:
           –     Select suppler according to existing supply
                 relationship
           –     Provide with proper information on prices n
                 terms of payment and delivery
           –     Evaluate vendors
   •           In procurement of service:
           –     Check reliability of vendors
           –     Check vendors performance



7/3/2010                                                                   45




                                                                                15
Material Management...


   Inventory Management:
   •           Allows to manage stocks
   •           Obtain overview of current stock
   •           Shows all entries of stocks like
           –     warehouse,
           –     stock orders but not delivered,
           –     reserved for production or for customers,
   •           quality and quantity inspection and monitored of
               stock
   •           Stocks frm vendors and from customers managed
               separately
7/3/2010                                                                    46




                            Material Management...
                                                                    Cont...

   •           Stocks are managed by values and quantity basis
   •           Prerequisite cost accounting
   •           With every goods movement following are updated
           –     Stock value for inventory Management
           –     Account assignment for cost accounting
           –     G/L account
   •           Both quantity n values are updated automatically
               with the goods movement
   •           Goods movement includes
           –     Internal movement (goods from production,stock transfer)
           –     External movement (goods from sales order)
7/3/2010                                                                    47




                            Material Management...
                                                                    Cont...

   •        Inventory management includes inventory
            methods:
           – Periodic Inventory
           – Continuous Inventory
           – Inventory Sampling
           – Cycle Counting




7/3/2010                                                                    48




                                                                                 16
Material Management...


   Invoice Verification and Material
      Inspection:
   •        Link between MM and financial management,
            controlling and asset accounting components
   •        It serves the following propose:
           – Completes the material procurement
           – Allows invoice that do not originate in material
                procurement
           – Allows credit memos


7/3/2010                                                          49




                        Material Management...
                                                           Cont...

   •        Donot handle payment or invoice
   •        Information is passed on to other department
   •        Invoice contains many information which has to be
            posted i.e. enter into the system.
   •        Refers to current transaction, purchase transaction
   •        posting invoice completes invoice verification
   •        System now contains data necessary for invoice to
            be paid.
   •        Accounting department retrieve this data for
            appropriated payment

7/3/2010                                                          50




                  Thank you

7/3/2010                                                          51




                                                                       17

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Chapter 5 E R P Modules Alexis Leon

  • 1. Chapter 5 ERP Modules By Sonali Chauhan UDIT, TYBSc. IT 7/3/2010 1 Objective: ERP Modules • Introduction • Finance • Plant Maintenance • Quality Management • Materials Management 7/3/2010 2 • ERP Packages contains many modules • Features vary with ERP packages • Most common modules in ERP are: – Finance – Manufacturing & Production Planning – Sales and Distribution – Plant maintenance – Quality Management – Materials Management etc 7/3/2010 3 1
  • 2. FINANCE : Introduction • Concept of Information technologies means providing: – Right information – Right time – Right people – Can make critical difference to the organization • Financial data provides key information 7/3/2010 4 The finance module of most ERP system will have the following sub-system – Financial Accounting • (General Ledger, Accounts Receivables/ Payable, Fixed Assets Accounting, Legal consolidation) – Investment Management • (Investment planning, Budgeting, controlling, Depreciation, Forecast Simulation Calculation) 7/3/2010 5 Cont... – Controlling • (Overhead cost controlling, Activity based costing Product cost Accounting Profitability analysis) – Treasury • (Cash Management, Treasury Management, Market Risk Management, Funds Management) – Enterprise Controlling • (Executive Information System (EIS), Business Planning and Budgeting, Profit centre Accounting) 7/3/2010 6 2
  • 3. Financial Accounting... • Objective : – Integration of financial information essential for strategic decision-making – Centrally track financial accounting data within international framework 7/3/2010 7 Financial Accounting... General Ledger : • Essential for financial accounting and decision making • Serves as a central pool of financial data and in accounting area, Origin of a transaction can be traced, • Supports all the functional needs in financial accounting. 7/3/2010 8 Financial Accounting... Typical General Ledger contains i.e. summary information of other components: – Purchasing (Quantity and value) – Sales (order and bill) – Vendor (Payable) – Customer (Receivables) – Fixed assets – Employees (salary and wages) 7/3/2010 9 3
  • 4. Financial Accounting... Accounts Receivables/ Payable: • These subsystems are integrated with all other subsystems where financial data originates: both with General Ledger ,Sales and Distribution, Material Management. • Transaction performed automatically 7/3/2010 10 Financial Accounting... • Accounts Receivable and Payable functions include: – Internet integration – Document management – Important support for EDI processing – Enterprise-wide credit management – payment automation 7/3/2010 11 Financial Accounting... Asset Accounting: • Serves as a sub ledger to the General Ledger • Manages company’s fix assets and provides detail info abt assets related transaction. • Integration with plant management • Management of leased assets and lease under construction 7/3/2010 12 4
  • 5. Financial Accounting... Legal Consolidation: • serves as a tool to make a consolidated financial statement with operational data • Legal consolidation is closely integrated with Financial Accounting system • permit direct data transfer from individual statement into consolidated report 7/3/2010 13 Financial Accounting... • Ease the workload and reduces data entry error • Allows multiple view of ur consolidation data. • Generate reports about legal entries and segments of ur business. 7/3/2010 14 Controlling... FINANCE • Introduction – Gathers functions for Internal cost accounting – Versatile information system • Generate reports 7/3/2010 15 5
  • 6. Controlling... FINANCE Overhead Cost Controlling: • Focus on monitoring n allocation of overhead Cost Centre Accounting: • Analyses where overhead occurs Overhead Orders: • Collects and analysis cost based on individual internal measures • Monitors and automatically check budgets assign to each measures 7/3/2010 16 Controlling... FINANCE Activity Based Costing: • Goals of the entire enterprise should come before the goals of individual activity Product Cost Controlling: • determine cost of product or services • Use to determines the lowest price limit 7/3/2010 17 Controlling... FINANCE Cost Object Controlling: • Helps to monitor manufacturing orders • Integration with logistics, provides actual cost of the object costs • Determine n analysis Variance betw actual manufacturing cost and plan cost Profitability analysis: • Examines the sources of returns. • Revenues are assigned according to market segment 7/3/2010 18 6
  • 7. Investment management... FINANCE • Investment planning – Where to invest, what is the expected profit of each ventures. Which department to need more investment? • Budgeting – Financial layout of new or existing project – Availability and cost of finance • Controlling – The expenses, the overheads • Depreciation - Budgeted balance sheets and cost planning are always on current values. • Forecast – Speculation and forecast of market trend. Rising or declining? • Simulation Calculation: Making a mathematical model and deriving alternatives to choose from. 7/3/2010 19 Treasury Modules... FINANCE • Managing long ,short, medium payment flow • Managing Risk factor • Planning financial transaction. 7/3/2010 20 Treasury... FINANCE Cash Management: • Analysis financial transaction for given period • Manages cash inflow and outflow • Distinction is made according to time period (short medium long) • Information is available to make cash management decision and for analyzing purpose. Treasury Management: • Current liquidity, Currency, Risk position • Conditions prevailing on the money and capital market • Consider all those before taking decision • Securities and loans 7/3/2010 21 7
  • 8. Treasury... FINANCE Market Risk Management: • Ensures competitiveness • Complex feed back loop: from data collection, risk management, analysis and simulation • Assessing the interest rates • Assessing the currency rates • Simulate market data – “what if” analysis Funds Management: • From budgeting to payment on one side and • From Billing to actual receiving on the other • Enables to control funds commitments and determine the budget utility. • 7/3/2010 Helps to identify budget bottleneck 22 Enterprise Controlling... FINANCE Introduction • Compromise to optimize share holder value, for growth and investment. • Modules includes : – Executive information system – Business planning and budgeting – Profit centre Accounting 7/3/2010 23 Enterprise Controlling... FINANCE Executive Information System: • Provides overview of critical parameters • Gets both internal and external data • Drill-Down reporting to evaluated data Business Planning and Budgeting: • Business targets such as Return on investment • Central investment planning, budget release and tracking Profit Centre Accounting: • Analysis profit • Possible to analysis selected balanced sheet items and use for calculation of ratio such as ROI 7/3/2010 24 8
  • 9. PLANT MAINTENANCE ... • Introduction – Preventive Maintenance control – Equipment Tracking – Component Tracking – Plant Maintenance Calibration Tracking – Plant Maintenance Warranty Claims Tracking 7/3/2010 25 Plant Maintenance... Preventive Maintenance Control: • Planning • Keeping track of • Scheduling – Hours of usage Production produced • Control of facilities – Consumables (fuel) and equipment – Days in operation • Equipment lubrication – Life of each component • Component • Lower repair cost replacement • Avoiding downtime, m/c • Safety inspection breakage etc. • Monitoring • Improve m/c reliability whc leads to higher production 7/3/2010 26 Plant Maintenance... Equipment tracking: • Equipment is an asset to be used, monitored and protected • History of equipment: acquisition to write off • Operational dependencies • (special features, imported spare parts, their cost and expected life ,Guarantee period, Next service due) • Information (model and serial no) for each equipment to be made available. • Provide detail information to technical specialist. 7/3/2010 27 9
  • 10. Plant Maintenance... Component Tracking: • Components are typically sub-set of large equipment. • Enable to identify chronic repair problem of component – replacement or repair • Do not wait for components to fail, replace it before that • Reduce downtime • Also include repair/exchange history and component service life. 7/3/2010 28 Plant Maintenance... Plant Maintenance Calibration Tracking : • Allows organization to leverage their investment in Plant Maintenance module by providing for tracking of equipment calibration in support of ISO 9000 requirement 7/3/2010 29 Plant Maintenance... Plant Maintenance Warranty Claim Tracking : • Administrative system designed to provide control of all items covered by manufacturer and vendor warranty • Recover imbursement to which they are entitled. • Type and length of warranty – elapsed time ,operating unit • generate Complete information regarding warranty service provider 7/3/2010 30 10
  • 11. QUALITY MAINTENANCE... • Introduction – ISO Standards defines: • Functions of QM • Elements of QMS – In Production, Quality Assurance • No longer just “Inspection” and “Elimination” • But also the production process becomes the focus of attention. – Quality spreads to the entire loop: Product development – procurement of sales and distribution – (entire usage phase) 7/3/2010 31 Quality Maintenance... CAQ and CIQ: • CAQ : Computer Aided Quality Management – Isolated, cnt carry out comprehensive tasks of QMS • CIQ: Computer – Integrated Quality Management – More appropriate • Supports quality management in procurement, product verification, quality documentation, processing of the problem • Module do not direct interact wit other modules 7/3/2010 32 Quality Maintenance... The quality Management Module fulfills the following functions: • Quality Planning : – Management for basic data for quality planning and Inspection planning, Material Specification • Quality Inspection: – Trigger inspections, Inspection processing with inspection plan selection and sample calculation, – Print shop papers for sampling and inspection. – Records results and defects – Makes the usage decision and trigger follow up action 7/3/2010 33 11
  • 12. Quality Maintenance... Cont... • Quality Control: – Dynamic sample determination on the basis of Quality level history. – Application of statistical process control techniques using quality control charts – Quality scores for inspection lots, – Quality notification for processing internal or external problems and initiating corrective action to correct the problems – Inspection of lot processing – QMIS (Quality Management Information System) for inspection and inspection results and quality 7/3/2010 notification 34 Quality Maintenance... CIQ (Computer – Integrated Quality Management) • Only an integrated system can support all the elements of Quality Management System according to ISO 9000. • Quality Management function influence all the function within company, affecting all the phase. • QM Module integrate with other modules to link the task on quality management. 7/3/2010 35 Quality Maintenance... • The quality Management Module is integrated with the master data and processes of the following applications... – Material Management:  Purchasing, inventory management, warehouse management, Material requirement planning – Production:  Work scheduling, shop floor control – Sales and Distribution:  Delivery, creation of quality certificates 7/3/2010 36 12
  • 13. Quality Maintenance... • The Quality Management module supports the exchange of data with other application in order to: – Prevent related data from being recorded and stored redundantly. 7/3/2010 37 MATERIALS MANAGEMENT... Introduction: • The Material Management Module optimizes: – All purchasing process with work-flow driven processing functions – Enables automated supplier evaluation, – Lowers procurement and warehousing costs – Integrates invoice verification – In short decides - When to buy, What to buy and How much to buy! 7/3/2010 38 Material Management... • The main Modules of Material Management Module are: – Pre-purchasing Activities – Purchasing – Vendor Evaluation – Inventory Management – Invoice Verifications and – Material Inspection 7/3/2010 39 13
  • 14. Material Management... Pre-Purchasing Activities : • Maintain service master database. • Service specification which include service wit item and item with material. • Manual entry effort is reduced • 2 ways of entering service specification – PLANNED – UNPLANNED 7/3/2010 40 Material Management... Cont... • Planned Serviced Specification: – service whose precise nature n intended scope is known at the beginning of the project – Price n quantities are both stipulated • Unplanned Serviced Specification: – Services which cannot be initially specified in detail – No description – Entered in the form of money value limit 7/3/2010 41 Pre-purchasing activities modules Requirements Calculation Requisition for Quotations Vendor Rating Quotation Evaluation Vendor Selection 7/3/2010 Contracts 42 14
  • 15. Material Management... Purchasing : • Important component of Material Management. • Integrated with other modules and communicates with them for constant flow of data • Support all phase: – Material planning and control, purchasing, – goods receiving – Inventory management – Invoice management • Follows task like – Procurement of material, n service ,determine source of supply , planning n control of material, monitoring delivery n payment of vendors 7/3/2010 43 Material Management... Vendor Evaluation: • Integrated into MM • Information like delivery dates ,prices n quantity are taken from purchase order • Also used data of QM 7/3/2010 44 Material Management... • In procurement of material: – Select suppler according to existing supply relationship – Provide with proper information on prices n terms of payment and delivery – Evaluate vendors • In procurement of service: – Check reliability of vendors – Check vendors performance 7/3/2010 45 15
  • 16. Material Management... Inventory Management: • Allows to manage stocks • Obtain overview of current stock • Shows all entries of stocks like – warehouse, – stock orders but not delivered, – reserved for production or for customers, • quality and quantity inspection and monitored of stock • Stocks frm vendors and from customers managed separately 7/3/2010 46 Material Management... Cont... • Stocks are managed by values and quantity basis • Prerequisite cost accounting • With every goods movement following are updated – Stock value for inventory Management – Account assignment for cost accounting – G/L account • Both quantity n values are updated automatically with the goods movement • Goods movement includes – Internal movement (goods from production,stock transfer) – External movement (goods from sales order) 7/3/2010 47 Material Management... Cont... • Inventory management includes inventory methods: – Periodic Inventory – Continuous Inventory – Inventory Sampling – Cycle Counting 7/3/2010 48 16
  • 17. Material Management... Invoice Verification and Material Inspection: • Link between MM and financial management, controlling and asset accounting components • It serves the following propose: – Completes the material procurement – Allows invoice that do not originate in material procurement – Allows credit memos 7/3/2010 49 Material Management... Cont... • Donot handle payment or invoice • Information is passed on to other department • Invoice contains many information which has to be posted i.e. enter into the system. • Refers to current transaction, purchase transaction • posting invoice completes invoice verification • System now contains data necessary for invoice to be paid. • Accounting department retrieve this data for appropriated payment 7/3/2010 50 Thank you 7/3/2010 51 17