Digital Factory setup
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The document discusses digital factories, which use virtual connections to overcome communication barriers and complexities in manufacturing. A digital factory uses sensors, software, and machinery to drive efficient business processes. It connects manufacturing workers with the right information. Key components of a digital factory include additive manufacturing, robots, autonomous robots for warehouses, sensors for inventory tracking and quality control, and augmented reality for maintenance. Hardware for a digital factory includes robots, AGVs, conveyors, storage bins, and 3D printers. Sensors used include proximity, product tracking, vibrational, thermal, and QR scanners.
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Digital Factory setup
- 2. What is Digital Factory? • Driving efficient business processes, by virtually connecting manufacturing people with the right information, in the factory context, overcoming geographical distances, communication barriers, and complexities
- 3. The Digital Factory: Why Now? Bridge the gap b/w Academics - Industry Realistic experience over Virtual Environment Holistic approach to track requirements & control of Mfg workflows Explore the new ideas in addressing industrial challenges
- 4. Hardware Machinery Sensors Software What Drives Digital Factory?
- 5. The Digital factory showcase 1. Design 2. Planning 3. Engineering 4. Production 5. Service 1 2 3 4 5
- 6. Manufacturing operations •Additive manufacturing •Cobots and Robots Warehouse operations •Autonomous robots Inventory tracking •Sensors •Analytics Quality •In-line quality testing using optical-based analytics •Real-time equipment monitoring to predict potential quality issues Maintenance •Augmented reality •Sensors on equipment to drive predictive and cognitive maintenance analytics Processes within a Digital factory
- 7. Machinery for Digital factory • Conventional: Lathe, Milling, Drilling, Grinding, Shaping • Non- Conventional : NC, CNC- CNC Lathe, CNC Laser cutting
- 8. Hardware for Digital factory • Robots & Fencing, • Cobot, • AGV’s, • Conveyors, • Storage Bins, • Tables & Chairs, • Pick to light, • Inspection devices, • 3D Printer, • Jigs and Fixtures, • Tools & ATC • Computers & its accessories
- 9. Sensors for Digital factory • Proximity • Product Tracking • Vibrational • Thermal • QR Scanner
Editor's Notes
- Manufacturing operations Additive manufacturing to produce rapid prototypes or low-volume spare parts Advanced planning and scheduling using real-time production and inventory data to minimize waste and cycle time Cognitive bots and autonomous robots to effectively execute routine processes at minimal cost with high accuracy Digital twin to digitize an operation and move beyond automation and integration to predictive analyses Warehouse operations Augmented reality to assist personnel with pick-and-place tasks Autonomous robots to execute warehouse operations Inventory tracking Sensors to track real-time movements and locations of raw materials, work-in-progress and finished goods, and high-value tooling Analytics to optimize inventory on hand and automatically signal for replenishment Quality In-line quality testing using optical-based analytics Real-time equipment monitoring to predict potential quality issues Maintenance Augmented reality to assist maintenance personnel in maintaining and repairing equipment Sensors on equipment to drive predictive and cognitive maintenance analytics