The document discusses various types of decorative woven fabrics including plain weave, twill weave, fancy weaves, pile fabrics, leno weave, crepe weave, double cloth weaves, and slack tension weaves. It provides examples of each type of weave and describes their distinguishing characteristics and production methods. Complex weaves like jacquard, brocade, and damask use additional warp or filling yarns to create intricate patterns in the fabric structure.
4. Twill with warp & weft stripes
NOTE the skew
that causes the
fabric to be off
grain.
The skew make
the plaid’s
horizontal
stripes not at a
right angle to
the vertical
stripes.
5. +
Fancy /
Complex
Weaves
Interlacing pattern is controlled by:
warp yarns’ position during weaving
6. + Production of Fancy Weaves
Complex
Cost
Specialized
Techniques
9. +
Figure Weaves: Jacquard
Large-figured
designs that require
more than 25
different
arrangements of the
warp yarns to
complete one
repeat design are
jacquard weaves.
10. +
Figure Weaves – Jacquard
Figure weaves with large repeats or non-
repeating designs with curves.
Each yarn is controlled independently to create
intricate designs.
14. +
Figure Weaves: Damask
Striped warp and solid filling Same color warp and filling
15. +
Figure Weaves:
Brocade
Extra warp or filling yarns provide
pattern on a solid color
background
Has satin or still floats on a
plain, ribbed, twill, or satin
background
How Brocade varies from
Damask:
Floats in the design are more
varied in length
Often of several colors
17. Figure Weaves: Brocatelle
Similar to Brocade fabrics
EXCEPT they have a raised
pattern
Frequently made from filament
yarns
Uses a warp-faced pattern and
+
filling-faced ground
Coarse cotton stuffer yarns help
maintain the 3D appearance
19. +Figure Weaves: Jacquard Tapestry
Originally,
hand-woven
with discontinuous filling
yarns.
Commissioned to
celebrate military
success, then religious
images, then pastoral
scenes
Wall hangings for warmth
VERY time consuming to
weave
20. +
Figure Weaves: Jacquard Tapestry
Today’s
jacquard tapestry is
mass produced for upholstery
and handbags
2 or more sets of warp and two
or more sets of filling yarns
interlaced so that:
the face warp is never
woven into the
the back filling does
not show on the face.
21. +
Figure Weaves:
Jacquard Wilton Rugs
Figured-pile fabrics
made on a jacquard
loom.
Once considered
imitations of Oriental
rugs
VERY expensive to
weave!
Now create similar
figures through printing
techniques
23. +
Figure Weaves -Piqué
“Pique” come from the French word
meaning “quilted.”
Because of the raised effect in these
fabrics is similar to that in quilts.
The Pique weave produces a fabric with
ridges, called wales or cords, that are
held up by floats on the back side of the
fabric.
“Stuffer Yarns” are laid under the ridges in
better quality pique fabrics to emphasize
the roundness. (High Quality Indicator)
(Christian Dior Couture Fall 2009)
24. +
Tapestry Weave
Not the same as
jacquard tapestry
Usually
identified with
hand-woven textiles
Jacquard tapestry
“imitates” many hand-
woven textiles
25. +
Tapestry
• Hand produced,
filling faced, plain-
weave fabric
• Discontinuous filling
yarns are arranged
so that as the color
in the weave
changes, a pattern
is created
33. + Extra Warp Yarns
Surface Figure or Front
Extra Yarn Weaves
Named by the extra yarns
that form the design
may be in the warp or filling yarn
direction
Small repeating designs Back
Ifextra yarns are
removed, ground fabric will
remain
Extra yarns float across the
reverse side of the fabric
34. +
Surface Figure Weaves –
Unclipped Spot Extra filling yarns
form the design
Madras gingham with
extra warp yarns used to
form the flowers
Front
Back
35. +
Surface Figure Weaves –
Unclipped Spot
The floating yarns
between the motifs
are not cut.
41. +
Pile Weaves
3-dimensional structures
Weaving an extra set of warp or filling yarns
into the ground yarns
Makes loops or cut ends on the surface
Woven cut pile example:
42. +
Warp- and Weft-Pile Fabrics
Warp pile: extra set of warp yarns form the pile
Filling/weft pile: extra set of filling yarns form the pile
43. +
PILE FABRIC
Warp pile fabrics.
Double Cloth Method:
Velvet
Over-the-wire Method:
Terry cloth
Friezé
Weft or Filling Pile
Velveteen
Corduroy
Used in:
Outerwear
Lining of coats, gloves, and boots
Carpets, upholstery, bedspreads
Absorbent towels and washcloths
Stuffed Toys
51. + Warp Pile -Over-the-wire:
Loops are very regular and in rows
52. +
Warp Pile - Over-the-wire:
Terry Cloth
Uncut pile fabrics manufactured with
an extra set of warp yarns to create
the loop by slack-tension method.
Terry toweling quality, cost, and
durability depend on weave type (plain
or twill), count of base cloth, and loop
characteristics.
Terry cloth has pile on both sides of
the fabric. Some fabrics have pile on
the face side only.
In velour (e.g., towels, robes), the
loops are sheared on one or both sides
to enhance appearance and softness.
55. + Filling Pile Fabrics
The pile in Filling-pile fabrics is made by long filling floats on
the surface that are cut after weaving
Filling Pile Fabrics Examples
Corduroy
Velveteen
56. +
Filling Pile Weave - Corduroy
Theextra set of filling yarns forms floats (similar to
velveteen).
The floats are cut to create the pile in parallel lines along
the length of the fabric.
58. +
Filling Pile Weaves - Corduroy
Ridges or cords, known as
wales, along the length of the
fabric
Described by:
Number of wales per inch,
e.g. 8 wale,10 wale,16 wale.
The higher the number of
wales, the finer the fabric.
Width of the wales.e.g,wide
wale,pinwale, and
featherwale.
69. +Surface Figure Weaves:
Leno Weave
Extra Yarn - Leno
Looking at Leno:
Yarns are crossed and that
one yarn of the pair is always
above the other. Together
they wrap the perpendicular
yarn.
Fabric names:
Marquisette
- Mosquito netting
Casement fabrics used for
window treatments
73. +
Momie or Crepe Weave
Gives a pebble-like surface that looks like a
true crepe
Presents no “wale” or other distinct weave
effect but gives the cloth the appearance of
being sprinkled with small spots (pebbles)
74. +
Momie or Crepe Weave
Random interlacing of warp and filling
yarns that results in an irregular surface.
Produced using a dobby attachment.
The pebbly surface of the fabric is due to
distortion of the weave by the over-
twisted crepe yarns that shift once
tension during weaving is released.
True crepe is produced with crepe yarns
(very high twist) in the warp and/or filling
direction of plain or satin weave fabrics.
Crepe weave is used instead of true
crepe to reduce cost.
75. +
Momie or Crepe Weaves
Granite Weave
Crepe Weave (any fiber can be used to
make a crepe weave)
Sand Crepe – medium-heavy weight
fabric; repeat pattern of 16:16; no float is
greater than 2 yarns in length
Granite Cloth – momie weave based on a
satin weave; even-sided fabric; no long
floats, no twill effect
Moss Crepe – combines high twist crepe
yarns and crepe weave
Bark Cloth – heavyweight momie-weave;
found in furnishings; rough texture – tree
bark
77. +
Double Cloth
Made from 3 or more
sets of yarns.
The two sides of double-
cloth fabrics usually look
different because of the
fabrication method.
Tends to be heavier and
have more body than
single cloths
78. + Examples of Each Double Cloth
Double-faced double cloth (3 sets of yarns)
satin ribbons with satin on both sides
blankets or blanket fabric with sides that are different colors
silence cloth
Double weave double cloth (4 sets of yarns)
pocket cloth
matelassé
Double cloth double
cloth (5 sets of yarns)
melton
kersey
velvet
83. +
Double Faced
Double Cloth Weaves
Double faced fabric is
constructed with
three sets of yarns.
The combination can be
either two warp sets
and one filling set, or
vice versa.
Examples:
Double-sided satin
ribbon,
Double georgette
90. +
Slack-tension Weave
Sections of warp yarns have
reduced tension.
Results in bands or stripes
of slightly puckered areas.
Because the puckering is
woven into the fabric, the
pucker cannot be flattened.
Seersucker fabrics are
relatively more expensive to
produce as the fabrics are
woven at a slower speed.
92. + Slack Tension Weaves
Method: Two warp beams are used.
The yarns on one beam are held at regular tension and those on the other
beam are held at slack tension.
As the reed beats the filling yarns into place, the slack yarns crinkle or buckle
to form a puckered stripe
The regular-tensioned yarns form the flat stripe
(Some warp yarns have less tension to create relaxed areas that result in
ripples or loops)
Examples of slack tension fabrics:
Seersucker (ripple areas, usually forming warp direction stripes)
Terry cloth (loop areas, usually forming a slightly irregular set of pile loops)
More involved than that for basic weavesFabric costs are higherFabric may have a more specialized applicationTechniques used to create fancy fabrics vary in complexity & influence:Fabric CostServiceabilityExpensiveAttractiveDurability variesCare varies
Figure, or novelty weaves: combinations of basic weaves that do not require extra warp or filling yarns to create a design. Surface figure weaves: require extra warp and/or filling yarns to create a design. Extra yarns are inserted during weaving. Pile weaves: require extra warp or filling yarns to form the pile created during weaving. Double cloth: requires three or more sets of yarns to form different effects on the face and back; includes double cloth, double weave, and double-faced fabrics. Leno weave: crosses two or more warp yarns to hold the filling yarn in position. Crepe weave: a texture is created by random interlacing of warp and filling yarns. Slack-tension weave: bands or stripes of slightly puckered areas are created by reducing the tension on yarns that are puckered. Figure Weaves Figure, or novelty weave, is "a woven construction that is a variation or combination of basic weaves - plain, satin, and twill.“* Figure weaves include dobby, jacquard, and piqué. o Dobbyandjacquardaremorecommon. No extra warp or filling yarns are used to create a design.
Figure, or novelty weave, is "a woven construction that is a Variation or combination of basic weaves - plain, satin, and twill.“* Figure weaves include dobby, jacquard, and piqué. Dobby and jacquard are more common. No extra warp or filling yarns are used to create a design. A variety of designs and textures are created by varying the fiber or yarn. o Simple designs require less yarn manipulation and can be made on on a standard harnessed loom with a dobby attachment to raise and lower a limited number of yarns. o Complicateddesignsrequireajacquardweavingprocessin which individual warp yarns can be controlled. *Source - Dictionary of Fiber and Textile Technology JacquardDamaskTapestry
Jacquard weaves are figure weaves with large repeats or non- repeating designs with curves. They contain more than 25 yarn interlacing arrangements before the design repeats. Each yarn is controlled independently to create intricate designs. Originally, punched cards were used to raise the warp yarns to create a design; it was very labor intensive making intricate designs and expensive to produce. Today, computer controlled jacquard systems are used raise the warp yarns, thereby drastically reducing manufacturing costs.
Jacquard weaves are figure weaves with large repeats or non- repeating designs with curves. They contain more than 25 yarn interlacing arrangements before the design repeats. Each yarn is controlled independently to create intricate designs. Originally, punched cards were used to raise the warp yarns to create a design; it was very labor intensive making intricate designs and expensive to produce. Today, computer controlled jacquard systems are used raise the warp yarns, thereby drastically reducing manufacturing costs.
he Cloth of St Gereon is a mural tapestry of a repeat pattern with a decorative motif in seven colorsof a bull being attacked by a griffin, a fantastic creature with the body of a lion and the head and wings of an eagle.[1][2] The Cloth of St Gereon is the oldest known European tapestry still existing, dating to the early 11th century.[3][4][5][6][7] A number of European museums hold sections of the original cloth, which was cut into fragments in the 19th century.
Have raised areas visible on the fabric face and loosely woven floats on the fabric back. Stuffer yarns make the raised areas more prominent and contribute to fabric weight and bulk. They are laid between the warp and filling yarns, but not woven into the fabric. They can be pulled without affecting the integrity of the fabric. Most piqués are woven with a dobby attachment. Jacquard looms are used to produce more complicated designs. o Examples:widewalepiqué,pinwalepiqué,bedfordcord, birdseye piqué, and bullseye piqué.
Have raised areas visible on the fabric face and loosely woven floats on the fabric back. Stuffer yarns make the raised areas more prominent and contribute to fabric weight and bulk. They are laid between the warp and filling yarns, but not woven into the fabric. They can be pulled without affecting the integrity of the fabric. Most piqués are woven with a dobby attachment. Jacquard looms are used to produce more complicated designs. o Examples:widewalepiqué,pinwalepiqué,bedfordcord, birdseye piqué, and bullseye piqué.
Have raised areas visible on the fabric face and loosely woven floats on the fabric back. Stuffer yarns make the raised areas more prominent and contribute to fabric weight and bulk. They are laid between the warp and filling yarns, but not woven into the fabric. They can be pulled without affecting the integrity of the fabric. Most piqués are woven with a dobby attachment. Jacquard looms are used to produce more complicated designs. o Examples:widewalepiqué,pinwalepiqué,bedfordcord, birdseye piqué, and bullseye piqué.
– this limits the complexity of designs (less than 25 different arrangements of warp yarns to complete one repeat designDobby weaves have small, simple geometric designs with straight lines in at least one direction. They have fewer than 25 yarn interlacing arrangements before the design repeats. Dobby weaves are created with a dobby attachment that selectively raises and lowers the yarns to create the design. The design motif may be spaced out on a plain, twill, or satin background. The design motif may be an “allover design;” examples include waffle weave and huck/huckaback. face back face back
In some fabrics (mostly apparel), the floating yarns are very short as the motifs are close together. In upholstery fabrics, where the back of the fabric is coated, long floating yarns are left uncut to enhance fabric durability (uncut yarns resist snagging).
In clipped or cut spot weave, the floating yarns are cut between motifs, forming a fringe. Fringe generally appears on the back of the fabric; fringe can appear on the face of the fabric for design purposes.
In clipped or cut spot weave, the floating yarns are cut between motifs, forming a fringe. Fringe generally appears on the back of the fabric; fringe can appear on the face of the fabric for design purposes.
Note: Loops have been pulled to show the base fabric on side A. Notice that nothing happens to loops on side B when the loops on side A are pulled. This is because different sets of warp yarns are used to produce loops on the two sides of the fabric.
Note: Loops have been pulled to show the base fabric on side A. Notice that nothing happens to loops on side B when the loops on side A are pulled. This is because different sets of warp yarns are used to produce loops on the two sides of the fabric.
Pile is pressed in one direction.
Leno weave fabrics are produced by crossing pairs of warp yarns (or sets of warp yarns) prior to inserting the filling (or set of filling yarns) through the shed during weaving. The warp yarns form a figure 8 around the filling yarns as they cross over to hold the filling yarns in place. Leno weave is used to produce open construction fabrics. Leno weave is combined with other types of weaves to create interesting designs. Leno weave is used for curtains, apparel, vegetable sacks (onions, potatoes), carpet backing (Action Bac®), and industrial applications.
The puckered look can also be produced at a lower cost by application of chemicals such as caustic soda to shrink the stripes after the fabric has been woven (information included in the section on Finishing).