This document outlines definitions, tests, specifications, and procedures for vaccines, immunoglobulins, diagnostic antigens, and their packaging and stability studies. It defines vaccines, immunoglobulins, and diagnostic antigens. It describes physico-chemical, biological activity, analytical, and other tests done during development and production. It lists specifications that must be provided for the final product and additional specifications for oral liquids and parenterals. It also covers batch manufacturing records, packaging material specifications, and stability studies on the finished product.
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Immunological products quality control
2. Definitions
A vaccine is a product intended to stimulate the
immune system in the prevention, amelioration or
treatment of disease or infection. A vaccine may be a live
attenuated, preparation of bacteria, viruses or parasites,
inactivated (killed) whole bacteria (bacterins) viruses or
parasites, living irradiated cells, crude or purified fractions
of organisms, including those derived from recombinant
DNA in a host cell, synthetic antigens, polyneucleotides
(eg. plasmid DNA vaccines), inactivated bacterial toxins
(toxoids), or a combination of the above.
3. Definitions
Immuno-globulins and antisera are
preparations of antibodies of human or animal origin
respectively intended to treat or provide immediate
protection against infections.
A diagnostic antigen is a crude or purified fraction
isolated from microbial culture and intended for in vivo
detection of an existing specific immune response
(antibodies).
4. 1.Physico-chemical tests
2.Biological activity tests
3.Analytical, microbiological and other in-
process control procedures
4.Summarized specifications of the final
product shall be given
5.Checking the Batch Manufacturing Records
(BMR)
6.Specifications of the packaging material
7.Stability studies on finished product
5. 1- Physico-chemical tests:
identity
Protein determination (Bradford, BCA)
UV/Vis spectroscopy
ELISA
HPLC (SEC) and FPLC (Affinity)
Potency Tests:
Bioactivity assays
Specific binding assays.
General Tests:
Appearance
pH
Osmolality
Ion chromatography
6. 1- Physico-chemical tests:
purity
HPLC (SEC, IEC, RP)
Endotoxin content (LAL-test)
Host cell protein assay (Threshold® and ELISA)
Host cell DNA assay (Threshold®)
Host Cell Contaminants.
Bioburden
Virus testing
Residual solvents (GC)
Sterility
Determination of water content
8. 4- Summarized specifications of the
final product
the acceptable limits of all the physical, chemical,
biological and microbiological parameters.
A full description of analytical and other control
procedures carried out to ascertain the final product
specifications stated above shall be given.
Where analytical procedures in various parts of the
application coincide, these procedures
may be described fully in one part and may be
subsequently referred to in other parts,
provided that the relevant page and paragraph are
clearly identified.
9. Specifications and test methods for all
dosage forms
1. Description
2. Identity: the test method should proven to be
specific and sensitive for active ingredient(s)
3. Potency: the test method should be proven to be
specific, sensitive and stability indicating
for active ingredient(s)
4. Impurity limits: to identify and determine the level
of degradation products of active ingredients, and
active ingredient – excipient interaction impurities
10. Additional specifications and test methods
for oral liquids
Uniformity of content and mass
pH
Microbial limits
Antimicrobial preservative content/preservative
efficacy test
Antioxidant preservative content
Extractable from primary container
Alcohol content
Dissolution for suspensions
Redispersibility
Specific gravity
Water content
11. Additional specifications and test methods
for Parental
Uniformity of content and mass
pH
Sterility
Endo-toxins/pyrogens
Particulate matter
Water content
Antimicrobial preservative content/PET
Antioxidant preservative content
Extractables
Functionality of delivery systems, eg. syringeability
for prefilled syringes
Osmolality
Redispersibility
12. 5-Batch Manufacturing Records (BMR)
From the release of raw materials to release of final product for
marketing, shall be submitted including QC reports.
Batch records for one particular batch should include:
supplier’s certificates of analysis of raw materials
adsorption records
formulation records
filling records
lyophilisation records
packaging records
labeling records
reconciliation records
manufacturer’s Certificate of Analysis of the finished
product.
a certified copy of a State Batch Release Certificate for the
batch, including results of
purity, potency and efficacy testing
13. 6- Specifications of the packaging
material
The following information shall be provided:
description of the container and closure system
including
primary(inner)and secondary(outer) packaging.
The chemical identity of materials for each
component of the system
Detailed specifications and tests for primary
(immediate) packaging components
14. Evidence of suitability of the container and closure
system for the finished product:
•compatibility of primary packaging components with the
finished product
* performance of the system in drug delivery, eg. actual
volumes of teaspoons and extractable volumes of vials and
ampoules
Such specifications and tests shall be as per the British
Pharmacopoeia, European Pharmacopoeia, or United
Pharmacopoeia, or in-house, and certificates of analysis shall
be provided as proof that the packaging conforms to
specifications.