Alltrista Corporation is a leading provider of niche consumer products used for home food preservation. In 2001, Alltrista undertook strategic initiatives to focus on its core consumer products business, including the divestiture of non-core businesses. As a result, Alltrista reported a net loss of $85.4 million for 2001 due to special charges associated with divestitures and restructuring costs. However, the divestitures and restructuring positioned Alltrista to focus on growing its consumer products business through the planned acquisition of Tilia International, which would make Alltrista the market leader in home vacuum packaging systems.
2. corporate profile:
Alltrista is a leading provider of niche consumer products used
in home food preservation. Alltrista’s current consumer products
business sells home canning and related products, primarily under
the Ball®, Kerr® and Bernardin® brands. With the pending addition
of the Foodsaver® line, the Company will be the market leader in
home vacuum packaging systems and accessories. The Company
also operates a materials based group, which is the largest
producer of zinc strip in the U.S. and manufactures injection
molded and industrial plastics.
corporate strategy:
It is the Company’s strategy to increase stockholder value by
building a leading consumer products business focused on home
food preservation, branded domestic consumables and related
items. In pursuing this objective, the Company will seek to leverage
its high market shares of niche markets to introduce new products
to its customers.
contents
financial highlights
inside front cover
chairman’s letter
2
consumer products group
4
materials based group
7
financial statements
9
company information and operating locations
inside back cover
3. financial highlights
historical:
2001 2000 1999
(in millions, except per share data)
Net sales $305.0 $357.4 $358.0
EBITDA* 32.7 40.7 58.5
Net income (loss) $ (85.4) $ 4.9 $ 29.2
Diluted earnings (loss) per share $(13.43) $ .77 $ 4.28
Diluted weighted average shares outstanding 6.4 6.4 6.8
*EBITDA is calculated as income (loss) before interest, taxes and minority interest plus (i) depreciation and amortization,
(ii) special charges (credits) and reorganization expenses and (iii) loss (gain) on divestiture of assets and product lines.
pro forma:
2001 2000 1999
(in millions, except per share data)
Net sales $425.5 $390.2 $ 355.0
EBITDA* 70.3 62.3 64.2
Net income $ 20.3 $ 19.4 $ 19.8
Diluted earnings per share $ 3.18 $ 3.04 $ 2.92
Diluted weighted average shares outstanding 6.4 6.4 6.8
The unaudited pro forma financial information presented gives effect to the planned acquisition of Tilia and the related
financing. In addition, it gives effect to the significant dispositions of businesses in 2001 and 1999 and the related federal
tax refunds received in 2002.
*EBITDA is calculated as income (loss) before interest, taxes and minority interest plus (i) depreciation and amortization,
(ii) special charges (credits) and reorganization expenses and (iii) loss (gain) on divestiture of assets and product lines.
4. Dear Fellow Shareholders
Many of you will be familiar with the saying,
2002. First and foremost, the sale
“Our future is where our past is”. As a history of the thermoformed plastics
businesses of Triangle, TriEnda and
buff I believe this old adage is equally applicable Synergy World ended a misguided
and very costly diversification from
to businesses and their progression.
the core strengths of Alltrista. The
sale, which created a loss of $121.1
Since the management changes at your company
million, removed a significant distraction and finan-
in September 2001, we have pushed hard to return
cial burden on the company. At the same time, the
Alltrista to the fundamental tenets that historically
sale produced a tax loss carry back in excess of
gave it solid and consistent financial performance.
$100.0 million that has enabled Alltrista to recover
The “DNA” of Alltrista has been to excel as a market at least a portion of its lost capital through tax
leader in multiple niche markets that are relatively savings and refunds.
mature, thereby producing attractive margins and
Simultaneously with the divestiture, we took steps to
strong cash flow. By far the largest component
improve the efficiency of our headquarter’s structure,
of the continuing company has been Consumer
closing our Indianapolis office and moving these
Products, which manufactures branded consumables
functions to our Rye, New York and Muncie, Indiana
used for food preservation. The fundamental shift in
2 locations. These actions have netted approximately
focus and direction that has taken place in your
$3 million in cost savings.
Alltrista
company during 2001 is the renewed emphasis on
the consumer products business that has consistently
delivered steady returns for shareholders.
In order to achieve this renewed focus, since
home
September 2001 the company has executed its stated canning
objectives to produce a clear platform for growth in
food
preservation
“During 2001, Alltrista repositioned its branded kitchen
consumables
growth strategy to focus on consumer products.
This pyramid depicts the long term consumer consumer products
products strategy.”
5. Chairman’s Letter
Martin E. Franklin
Chairman and
Chief Executive Officer
In a further step to solidify the platform of Alltrista
for the future, in December 2001 we sought and
received overwhelming shareholder support for a
number of corporate initiatives designed to enhance
our ability to present a more attractive company to
investors. These initiatives included moving the
company’s state of incorporation from Indiana to
Delaware, increasing the authorized share capital
and creating and amending stock option plans to
attract and motivate your management team.
I am pleased to report that despite all of the
distractions and strategic initiatives during 2001, Looking forward into 2002, we were delighted
the core remaining businesses of Alltrista turned in to announce the proposed acquisition of Tilia
solid financial results. All of these businesses were International, Inc. This acquisition, if completed, will
profitable with healthy operating margins, a fact not only bring us leadership in home vacuum pack-
that is a testament to the resilience of our businesses aging systems, but will bring our consumer products
in tough economic environments. concentration to over 72% of sales. We will greatly
3
benefit from the strong leadership at Tilia and they
As you will see in this 2001 Annual Report, the
Alltrista
will be a welcome complement to our team.
renewed focus on Consumer Products will serve as
the foundation for future growth. That is not to I look forward to providing a more detailed descrip-
imply that our Materials Based Group will not tion of the enlarged group when reporting on our
continue to receive attention and be an integral part progress for 2002.
of the company over the long term, but merely will
not be where we will seek external growth. Yours sincerely,
Your management and employees are delighted
to be past the turmoil of 2001. Morale in the
company is high, enhanced by the renewed
support and approval from Wall Street and our Martin E. Franklin
larger shareholders.
Chairman and
Chief Executive Officer
6. consumer products group
lltrista is a leading provider of niche consumer
A products used in home food preservation. With
the planned acquisition of Tilia, the Consumer
Products Group will consist of Alltrista Consumer
Products, the leading provider of home canning and
related products in North America and Tilia, the lead-
ing provider of home vacuum packaging systems for
household use in the United States.
Alltrista consumer products currently tin-plated steel sheet. Sales have been aided in
manufactures, markets and distributes recent years by trends such as increased health
a broad line of home food preserva- consciousness and organic eating habits. In addition,
tion and preparation products that the industry is characterized by a stable demand
include Ball®, Kerr ® and Bernardin® home can- pattern and historically has not been negatively
ning jars as well as jar closures and related impacted by underlying macroeconomic conditions.
food products (including fruit pectin, Fruit-Fresh® We market our products through approximately
brand fruit protector, pickle mixes and tomato 1,800 grocery, mass merchant, hardware, and special-
4 mixes). We believe that over half of all U.S. house- ty retail customers. Some of our large customers
holds use our canning supplies. We purchase glass include Albertson’s, Kroger, SuperValu, True-Serve
Alltrista
jars under a long-term supply agreement and manu- and Wal-Mart Stores.
facture our own jar closures principally from decorated
Tapper Jars and Natural Fruit
Pectin Products
7. “Alltrista’s success results in part from
our strong consumer products brands that
are respected for quality and longevity in
the marketplace.” –Jack Metz
President, Alltrista Consumer Products
8. consumer products group (continued)
ilia is the leading provider of vacuum packaging
T systems for household use under the FoodSaver ®
brand. Vacuum packaging is the process of removing
air from a container to create a vacuum and then sealing
the container so that air cannot re-enter.
The patented FoodSaver ® longer than traditional storage systems and reduces
vacuum packaging system is expenditures to replace spoiled food. Tilia introduced
superior to more conventional its original FoodSaver ® product through infomercials
means of food packaging, including freezer and and has since expanded its distribution methods to
storage bags and plastic containers, in preventing include primarily retail customers such as Costco
dehydration, rancidity, mold, freezer burn and Wholesale Corp., Kohl’s Corporation, Sears, Roebuck
hardening of food. The FoodSaver allows consumers and Co., Target Corporation and Wal-Mart Stores, Inc.
®
to extend the shelf-life of food three to five times
6
Alltrista
FoodSaver® Professional II The FoodSaver® Jar Sealer fits FoodSaver® Canisters, Bags,
regular Ball®, Kerr®, or Bernardin® Bottle Stoppers and Universal Lids
mason jars.
9. materials based group
ur objective for the Materials Based Group is
O to grow organically while maintaining the strong
cash flow characteristics of the three businesses:
zinc strip, Unimark injection molded plastics, and
industrial plastics.
Alltrista Zinc Products is the largest zinc casting Industrial Plastics manufactures thermoformed
and rolling facility in the United States. We are the white goods in our Fort Smith, Arkansas facility
sole source supplier of copper plated zinc penny primarily for Whirlpool Corporation, with whom we
blanks to both the United States Mint and the Royal enjoy a business relationship spanning over 25 years.
Canadian Mint and are currently exploring opportu- We also extrude sheet (the formation of plastic sheet
nities with several other countries. In addition, we from resin granules) for our internal products and
manufacture a line of industrial zinc items used in other manufacturers. In addition, we produce plastic
the plumbing, automotive, electrical component and tables for original equipment manufacturers and have
European architectural markets, and the Lifejacket® a proprietary line of tables selling under the Vision™
anti-corrosion system. brand that are primarily sold to hospitality and
institutional markets.
Unimark Plastics is a plastic injection molding
operation which manufactures precision custom
injection molded components in three plants for
7
major companies in the healthcare and consumer
Alltrista
products industries including CIBA Vision Corporation,
Johnson & Johnson, Meridian Diagnostics, Inc.,
Scotts Company and Winchester. We also own
Yorker® Closures, a proprietary product line of
plastic closures. Products for the healthcare industry
include such items as intravenous harness components
and surgical devices. Products for manufacturers of
consumer goods primarily include packaging and
sport shooting ammunition components.
Injection molded
healthcare poducts
-Unimark
10. materials based group (continued)
Zinc strip raw material Injection molded consumer Thermoformed inner door liner
products for Whirlpool refrigerator
Unimark Industrial Plastics
Zinc
Our materials based group enjoys long-
standing relationships with its customers
predicated on innovative technology, low-
cost high quality production and consistent
customer service.
11. alltrista corporation
Report of Independent Auditors
Board of Directors and Stockholders
Alltrista Corporation and Subsidiaries
We have audited the accompanying consolidated balance sheets of Alltrista Corporation and
subsidiaries as of December 31, 2001 and 2000, and the related consolidated statements of
operations, comprehensive income, stockholders’ equity, and cash flows for each of the three
years in the period ended December 31, 2001. These financial statements are the responsibility of
the Company’s management. Our responsibility is to express an opinion on these financial
statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United
States. Those standards require that we plan and perform the audit to obtain reasonable assurance
about whether the financial statements are free of material misstatement. An audit includes
examining, on a test basis, evidence supporting the amounts and disclosures in the financial
statements. An audit also includes assessing the accounting principles used and significant
estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects,
the consolidated financial position of Alltrista Corporation and subsidiaries at December 31, 2001
and 2000, and the consolidated results of their operations and their cash flows for each of the
three years in the period ended December 31, 2001 in conformity with accounting principles
generally accepted in the United States.
Indianapolis, Indiana
January 23, 2002,
Except for Note 19, as to which the date is
March 27, 2002
9
Alltrista
17. Notes to Consolidated Financial
Statements
1. Significant Accounting Policies Cash and Cash Equivalents
Cash equivalents include financial invest-
Basis of Presentation ments with a maturity of three months or less
when purchased.
These consolidated financial statements
have been prepared in accordance with gener-
Inventories
ally accepted accounting principles. The con-
Inventories are stated at the lower of cost,
solidated financial statements include the ac-
determined on the first-in, first-out method, or
counts of Alltrista Corporation and its
market.
subsidiaries (the ‘‘Company’’). All significant
intercompany transactions and balances have
Property, Plant and Equipment
been eliminated upon consolidation. Certain
reclassifications have been made in the Com- Property, plant and equipment are recorded
pany’s financial statements of prior years to at cost. Maintenance and repair costs are
conform to the current year presentation. These charged to expense as incurred, and expendi-
reclassifications have no impact on previously tures that extend the useful lives of the assets
reported net income. are capitalized. The Company reviews prop-
erty, plant and equipment for impairment
The businesses comprising the Company
whenever events or circumstances indicate that
have interests in consumer and materials based
carrying amounts may not be recoverable
products. See Business Segment Information
through future undiscounted cash flows, ex-
(Note 4).
cluding interest cost.
Use of Estimates Depreciation
Preparation of the consolidated financial Depreciation is provided on the straight-
statements requires estimates and assumptions line method in amounts sufficient to amortize
that affect amounts reported and disclosed in the cost of the assets over their estimated useful
the financial statements and related notes. Ac- lives (buildings – 30 to 50 years; machinery and
tual results could differ from those estimates. equipment – 5 to 15 years).
Goodwill
Revenue Recognition
Goodwill represents the excess of the pur-
Revenue from the sale of products is prima-
chase prices of acquired businesses over the
rily recognized at the time product is shipped
estimated fair values of the net assets acquired. 15
to customers. The Company allows customers
Goodwill is amortized on a straight-line basis
to return defective or damaged products as well Alltrista
over periods not to exceed 20 years. The Com-
as certain other products for credit, replace-
pany evaluates these assets for impairment
ment, or exchange. Revenue is recognized as
whenever events or circumstances indicate that
the net amount to be received after deducting
carrying amounts may not be recoverable
estimated amounts for product returns, dis-
through future undiscounted cash flows, ex-
counts, and allowances. The Company pro-
cluding interest costs. If facts and circum-
vides credit, in the normal course of business,
stances suggest that a subsidiary’s net assets are
to its customers. The Company also maintains
impaired, the Company assesses the fair value
an allowance for doubtful customer accounts
of the underlying business and reduces good-
and charges actual losses when incurred to this
will to an amount that results in the book value
allowance.
of the operation approximating fair value.
Freight Costs Taxes on Income
Freight costs on goods shipped to custom- Deferred taxes are provided for differences
ers are included in Cost of Sales. between the financial statement and tax bases
18. of assets and liabilities using enacted tax rates. Option Plan, however, the Company did recog-
The Company established a valuation allow- nize a one-time charge of compensation cost
ance against a portion of the net tax benefit because of stockholder approval of the plan
associated with all carryforwards and tempo- subsequent to the grant date (see Note 10).
rary differences at December 31, 2001, as it is
2. Acquisitions and Divestitures
more likely than not that these will not be fully
utilized in the available carryforward period.
Effective November 26, 2001, the Com-
pany sold the assets of its Triangle, TriEnda and
Fair Value and Credit Risk of
Synergy World plastic thermoforming opera-
Financial Instruments
tions to Wilbert, Inc. for $21.0 million in cash,
a $1.85 million noninterest-bearing one-year
The carrying values of cash and cash
note as well as the assumption of certain iden-
equivalents, accounts receivable, notes pay-
tified liabilities. The Company recorded a pre-
able, accounts payable and accrued liabilities
tax loss of $121.1 million in 2001 related to the
approximate their fair market value due to the
sale. The amount of goodwill included in the
short-term maturities of these instruments. The
loss on the sale was $82.0 million. The proceeds
fair market value of long-term debt was esti-
from the sale were used to pay down the Com-
mated using rates currently available to the
pany’s term debt.
Company for debt with similar terms and ma-
turities.
As a result of the sale, the Company also
recovered in January 2002 approximately
The Company enters into interest rate
$15.7 million of federal income taxes paid in
swaps to manage interest rate exposures. The
1999 and 2000 by utilizing the carryback of a
Company designates the interest rate swaps as
tax net operating loss generated in 2001.
hedges of underlying debt. Interest expense is
$15.0 million of the proceeds related to this
adjusted to include the payment made or re-
recovery of income taxes was also used to pay
ceived under the swap agreements. The fair
down the Company’s term debt. The tax net
market value of the swap agreements was esti-
operating loss not utilized during the allowable
mated based on the current market value of
carryback period will be available to offset tax-
similar instruments.
able income in future periods. (See Note 19.)
Financial instruments that potentially sub-
The combined net sales of the thermo-
ject the Company to credit risk consist prima-
formed business sold included in the Compa-
rily of trade receivables and interest-bearing
ny’s historical results were $63.8 million in
investments. Trade receivable credit risk is lim-
2001 (through the date of sale), $100.3 million
ited due to the diversity of the Company’s
in 2000 and $70.7 million in 1999. Operating
customers and the Company’s ongoing credit
earnings (losses) associated with this business
review procedures. Collateral for trade receiv-
were $(12.0) million in 2001, $(8.4) million in
ables is generally not required. The Company
16 2000 and $2.8 million in 1999.
places its interest-bearing cash equivalents with
major financial institutions and limits the
Alltrista
Effective November 1, 2001, the Company
amount of credit exposure to any one financial
sold its majority interest in Microlin, LLC for
institution.
$1,000 in cash plus contingent consideration
based upon future performance through De-
Stock Options cember 31, 2012 and the cancellation of future
funding requirements. The Company recorded
The Company accounts for the issuance of
a pre-tax loss of $1.4 million in 2001 related to
stock options under the provisions of Account-
the sale.
ing Principles Board Opinion No. 25, ‘‘Account-
ing for Stock Issued to Employees.’’ Generally for On June 1, 2000, the Company acquired
the Company’s stock option plans, no compen- the net assets of Synergy World, a St. Louis,
sation cost is recognized in the consolidated Missouri-based designer and marketer of por-
statement of operations because the exercise table restrooms sold to equipment rental com-
price of the Company’s stock options equals panies, waste services companies and diversi-
the market price of the underlying stock on the fied sanitation firms, for $6.9 million in cash
date of grant. Under the Company’s 2001 Stock plus acquisition costs. The transaction was ac-
19. counted for as a purchase with the purchase income taxes were received at the beginning of
price allocated to the assets purchased and li- each period, and assumes a 35.0% effective
abilities assumed based on their estimated fair income tax rate for all periods.
values as of the date of acquisition. These assets
(in thousands, except per
were sold effective November 26, 2001. share amounts) 2001 2000
On December 21, 1999, the Company ac- Net sales . . . . . . . . . . . . . . . . . . $241,679 $257,995
quired a 51 percent equity interest in Microlin, Earnings before interest,
LLC (‘‘Microlin’’), a developer of proprietary taxes and minority
battery technology. The initial cash outlay for interest . . . . . . . . . . . . . . . . . 20,530 26,676
this investment was $1.5 million, with an agree- Net income . . . . . . . . . . . . . . . 7,260 11,251
ment to fund working capital needs over the Diluted earnings per share . . $ 1.14 $ 1.76
next several years. This investment was sold
effective November 1, 2001.
The Company’s pro forma net income ad-
justed to reflect the elimination of all special
Effective May 24, 1999, the Company sold
charges (credits) and reorganization expenses,
its plastic packaging product line, which pro-
all losses on divestitures of assets, and the write-
duced coextruded high-barrier plastic sheet and
off of debt issuance and amendment costs
containers for the food processing industry, for
would have been $12.0 million, or $1.88 per
$28.7 million in cash. This transaction resulted
share, for 2001 and $11.4 million, or $1.78 per
in a gain of $19.7 million. Proceeds from the
share, for 2000.
sale were used for debt repayment. The Com-
pany’s sales from this product line were
$13.0 million in 1999.
4. Business Segment Information
Effective April 25, 1999, the Company ac-
Following the sale of the Triangle, TriEnda
quired the net assets of Triangle Plastics, Inc.
and Synergy World plastic thermoforming as-
and its TriEnda subsidiary (‘‘Triangle Plastics’’),
sets and the third quarter 2001 appointment of
a manufacturer of heavy gauge industrial ther-
new executive management, the Company re-
moformed parts for original equipment manu-
organized its business segments to reflect the
facturers in the heavy trucking, agricultural,
new business and management strategy. Prior
portable toilet, recreational and construction
periods have been reclassified to conform to
markets, and producer of plastic thermoformed
the current segment definitions.
products for material handling applications,
The Company is now organized into two
for $148.0 million in cash plus acquisition costs.
distinct segments: Consumer Products and Ma-
The transaction was accounted for as a pur-
terials Based Group. The Company’s operating
chase with the purchase price allocated to the
segments are managed by the Company’s Chief
assets purchased and liabilities assumed based
Executive Officer and, with respect to the Con-
on their estimated fair values as of the date of
17
sumer Products segment, the division presi-
acquisition. These assets were sold effective No-
dent for consumer products as well. They are
vember 26, 2001. Alltrista
responsible for the segments’ performance and
are also part of the Company’s operating
3. Pro Forma Financial Information
decision-making group.
The following unaudited pro forma finan-
The Consumer Products segment markets
cial information presents a summary of consoli-
a line of home food preservation products un-
dated results of the Company as if the sale of
der Ball , Kerr and Bernardin brands. Prod-
the assets of the Triangle, TriEnda and Synergy
ucts include home canning jars which are
World plastic thermoforming operations (as de-
sourced from major commercial glass container
scribed in Note 2 above) had occurred at the
manufacturers, home canning metal closures,
beginning of each period presented. The pro
and related food products, which are distrib-
forma financial information also reflects the
uted through a wide variety of retail outlets.
sale of the Company’s interest in Microlin that
became effective November 1, 2001. The pro The Materials Based Group provides cast
forma information assumes the proceeds from zinc strip and fabricated zinc products prima-
the sale of thermoformed assets and recovery of rily for zinc coinage and industrial applica-
20. (in thousands) 2001 2000 1999
tions, produces injection molded plastic prod-
ucts used in medical, pharmaceutical and Depreciation and
amortization:
consumer products, and manufactures indus-
Consumer products . . . $ 3,202 $ 3,264 $ 2,505
trial thermoformed plastic parts for appliances.
Materials based group . 15,395 17,813 14,372
This segment also included through Novem-
Corporate . . . . . . . . . . 200 234 820
ber 26, 2001, the plastic thermoforming opera-
Total depreciation
tions of Triangle, TriEnda and Synergy World
and amortization. . $18,797 $21,311 $17,697
(see Note 2) which produced industrial thermo-
formed plastic parts for manufactured housing,
(1) Effective November 26, 2001, the Company sold the
recreational vehicles, heavy trucking, agricul- assets of its Triangle, TriEnda and Synergy World plas-
ture equipment, portable restrooms, recre- tic thermoforming operations.
ational and construction products. (2) Corporate assets primarily include cash and cash
equivalents, amounts relating to benefit plans, de-
Net sales, operating earnings, assets em- ferred tax assets and corporate facilities and equip-
ployed in operations, capital expenditures, and ment.
depreciation and amortization by segment are (3) Includes the net sales of Triangle Plastics effective
April 25, 1999.
summarized as follows:
(4) Effective May 24, 1999, the Company sold its plastic
packaging product line.
(in thousands) 2001 2000 1999
The Company’s major customers are lo-
Net sales:
cated within the United States and Canada. Net
Consumer products . . . $ 120,644 $120,381 $133,074
sales of the Company’s products in Canada,
Materials based
group(1)(3)(4). . . . . . 185,437 238,047 225,584
including home food preservation products,
Intercompany . . . . . . . (1,103) (1,072) (627)
coinage and thermoformed plastic parts were
Total net sales. . . . . . $ 304,978 $357,356 $358,031 $26.8 million, $35.3 million and $35.7 million
in 2001, 2000 and 1999, respectively. Long-
Operating earnings (loss):
lived assets located outside the United States
Consumer products . . . $ 13,291 $ 10,362 $ 17,091
and net sales outside of the United States and
Materials based group . 1,801 9,928 21,467
Canada are not material.
Intercompany . . . . . . . 13 39 (69)
Unallocated corporate
expenses . . . . . . . . . (6,146) (1,347) (7)
5. Inventories
Gain (loss) on
divestitures of assets
Inventories were comprised of the follow-
and product
lines(1)(4) . . . . . . . . (122,887) — 19,678
ing at December 31:
Earnings (loss) before
interest, taxes and (in thousands) 2001 2000
minority interest . . (113,928) 18,982 58,160
Raw materials and supplies. . . . $ 5,563 $14,311
Interest expense, net . . . . (11,791) (11,917) (8,395)
Work in process . . . . . . . . . . . . . . 4,746 10,253
Income (loss) before
taxes and minority Finished goods . . . . . . . . . . . . . . . 16,685 27,984
18 interest. . . . . . . . . . . . . . $(125,719) $ 7,065 $ 49,765
Total inventories . . . . . . . . . $26,994 $52,548
Alltrista
Assets employed in
operations:
Consumer products . . . $ 51,301 $ 60,713 $ 71,625 6. Debt and Interest
Materials based
group(1). . . . . . . . . . 55,152 231,956 232,619 In November 2001, the Company entered
into an agreement with its lenders to amend
Total assets
employed in
certain provisions of its term loan and revolv-
operations. . . . . . . 106,453 292,669 304,244
ing credit facilities. The amendment reduced
Corporate(2) . . . . . . . . 54,850 16,070 34,507
the revolving credit facility from $50 million to
Total assets . . . . . . . . $ 161,303 $308,739 $338,751
$40 million, shortened the facility termination
date by one year, accelerated the required prin-
Capital expenditures:
Consumer products . . . $ 633 $ 1,314 $ 5,477 cipal payments to conform with the shortened
Materials based group . 9,067 12,036 10,893 term of the facility, modified certain financial
Corporate . . . . . . . . . . 7 287 258 covenants, and required that the proceeds from
the sale of the thermoforming assets and
Total capital
expenditures . . . . . $ 9,707 $ 13,637 $ 16,628
$15 million from the recovery of income taxes
21. associated with the net operating loss carry- The Company financed the 1999 acquisi-
back be used to prepay term debt. tion of Triangle Plastics with a $250.0 million
credit facility consisting of a six-year $150.0 mil-
In December 2001, the Company applied
lion term loan and a $100.0 million revolving
the $21.0 million of proceeds from the sale of
credit facility with all borrowings scheduled to
the thermoformed assets to the outstanding
mature on March 31, 2005. The agreement
term loan balance. In January 2002, the Com-
contains certain guarantees and financial cov-
pany applied $15.0 million of proceeds from
enants including minimum net worth require-
the income tax refund related to the thermo-
ments, minimum fixed charge coverage ratios
formed sale to further pay down the term loan.
and maximum financial leverage ratios.
The term loan, as amended and reflecting
As part of the financing in 1999, the Com-
the payments mentioned above, requires quar-
terly payments of principal of $3.1 million pany paid off $25.7 million of existing debt.
through the first quarter of 2003, with quar- The Company incurred a $1.7 million pretax
terly payments of $11.2 million for the remain- ($1.0 million after-tax) prepayment charge in
der of the term (through March 31, 2004). connection with the payoff. The charge is re-
Interest on the term loan is based upon fixed ported as an extraordinary loss on the Consoli-
increments over the adjusted London Inter- dated Statements of Operations.
bank Offered Rate or the agent bank’s alternate
In May 1999, the Company entered into a
borrowing rate as defined in the agreement.
three-year interest rate swap with an initial
The Company’s weighted average interest rate
notional value of $90.0 million. The swap ef-
on the term loan outstanding borrowings at
fectively fixed the interest rate on approxi-
December 31, 2001 was 4.3%, exclusive of the
mately 60% of the Company’s term debt at a
effects of the interest rate swap (see below). As
maximum rate of 7.98% for the three-year pe-
of December 31, 2001 and 2000, the outstand-
ing balances of the term loan were $75.5 mil- riod. Adjusted for the application of proceeds
lion and $120.0 million, respectively. from the sale of thermoformed assets and from
the related income tax refund, the swap now
Because the interest rates applicable to the
covers 100% of the Company’s term debt. The
term loan are based on floating rates identified
fair market value of the swap as of Decem-
by reference to market rates, the fair market
ber 31, 2001 and 2000 was approximately
value of the long-term debt as of December 31,
$(524,000) and $45,000, respectively.
2001 and 2000 approximates its carrying value.
As of December 31, 2001, maturities on
Interest on borrowings under the revolv-
long-term debt over the next five years, were
ing credit facility are based upon fixed incre-
$19.1 million in 2002, $43.5 million in 2003,
ments over the adjusted London Interbank Of-
$12.9 million in 2004, and none for 2005 and
fered Rate or the agent bank’s alternate
2006. Maturities on long-term debt over the
borrowing rate as defined in the agreement. 19
The agreement also requires the payment of next five years, as adjusted to reflect the appli-
Alltrista
commitment fees on the unused balance. As of cation of the $15 million of proceeds from the
December 31, 2001, $9.4 million of borrowings income tax refund as mentioned above, are
were outstanding under this agreement with a $27.4 million in 2002, $36.8 million in 2003,
weighted average interest rate of 4.7%. As of $11.2 million in 2004, and none for 2005 and
December 31, 2000, $16.0 million of borrow- 2006.
ings were outstanding with a weighted average
Interest paid on the Company’s borrow-
interest rate of 8.1%.
ings during the years ended December 31, 2001,
In February 2001, the Company entered 2000 and 1999 was $9.5 million, $11.4 million
into an agreement with its lenders to amend and $8.3 million, respectively.
certain provisions of its term loan and revolv-
ing credit facilities. The amendment reduced 7. Special Charges (Credits) and
the revolving credit facility to $50.0 million,
Reorganization Expenses
provided for the Company’s accounts receiv-
The Company incurred net special charges
able and inventory to be pledged as collateral,
(credits) and reorganization expenses of
and modified certain financial covenants.
22. $5.0 million, $0.4 million and $2.3 million for During September 2001, options were
2001, 2000 and 1999, respectively. These granted to participants under the Company’s
amounts are comprised of the following (in 2001 Stock Option Plan. Because the options
millions): granted under this new plan were still subject
to stockholder approval at the time of grant,
2001 2000 1999
the options resulted in a one-time charge of
Costs to evaluate strategic
$2.4 million which was recorded in the fourth
options . . . . . . . . . . . . . . . . . $ 1.4 $ 0.6 $ —
quarter of 2001 (see Note 10) following stock-
Discharge of deferred
holder approval of the 2001 Stock Option Plan
compensation
on December 18, 2001.
obligations . . . . . . . . . . . . . . (4.1) — —
Separation costs for former
During the fourth quarter of 2001, the
officers. . . . . . . . . . . . . . . . . . 2.6 — —
Company incurred corporate restructuring
Stock option compensation. 2.4 — —
costs in the amount of $2.3 million. These
Corporate restructuring
include costs related to the transitioning of the
costs . . . . . . . . . . . . . . . . . . . . 2.3 — —
corporate office function from Indianapolis,
Costs to exit facilities . . . . . . 0.8 — 2.3
Indiana to Rye, New York and Muncie, Indiana,
Reduction of long-term
costs to reincorporate in Delaware and to hold
performance-based
a special meeting of stockholders, and other
compensation . . . . . . . . . . . — (1.6) —
costs including professional fees. Of this
Litigation charges . . . . . . . . . . — 1.4 —
amount, $1.8 million remained unpaid as of
Items related to divested
December 31, 2001.
thermoforming
operations . . . . . . . . . . . . . . (0.4) — — In August 2001, the Company announced
that it would be consolidating its home can-
$ 5.0 $ 0.4 $2.3
ning metal closure production from its Bernar-
din Ltd. Toronto, Ontario facility into its Mun-
During 2001, certain participants in the cie, Indiana manufacturing operation. The total
Company’s deferred compensation plans cost to exit the Toronto facility was $0.8 mil-
agreed to forego balances in those plans in lion and includes a $0.3 million loss on the sale
exchange for loans from the Company in the
and disposal of equipment, and $0.5 million of
same amounts. The loans, which were com-
employee severance costs. Of the $0.5 million
pleted during 2001, bear interest at the appli-
accrued liability established for severance costs,
cable federal rate and require the individuals to
approximately $0.4 million had been expended
secure a life insurance policy having the death
through December 31, 2001. The Company
benefit equivalent to the amount of the loan
will continue to distribute its products in
payable to the Company. All accrued interest
Canada through Bernardin, Ltd.
and principal on the loans are payable upon
During 2001, items recognized related to
the death of the participant and their spouse.
20
the divested thermoforming operations in-
The Company recognized $4.1 million of pre-
Alltrista
cluded a pre-tax gain of $1.0 million in connec-
tax income during 2001 related to the dis-
tion with an insurance recovery associated with
charge of the deferred compensation obliga-
a property casualty. Also in August 2001, the
tions.
Company announced that it had vacated its
On September 25, 2001, the Company an-
former Triangle Plastics facility in Indepen-
nounced the departure from the Company of
dence, Iowa and integrated personnel and ca-
Thomas B. Clark, Chairman, President and
pabilities into its other operating and distribu-
Chief Executive Officer, and Kevin D. Bower,
tion facilities in the area. The total cost to exit
Senior Vice President and Chief Financial Of-
this Iowa facility was $0.6 million and includes
ficer. The Board announced the appointment
$0.4 million in future lease obligations and an
of Martin E. Franklin as Chairman and Chief
additional $0.2 million of costs related to the
Executive Officer and Ian G.H. Ashken as Vice
leased facility.
Chairman, Chief Financial Officer and Secre-
During 2000, the Company recorded a pre-
tary. Separation costs associated with this man-
tax gain of $1.6 million related to a reduction
agement reorganization were approximately
in long-term performance-based compensa-
$2.6 million.
23. tion. Also during 2000, the Company reached Approximately $103 million of net operat-
settlements in legal disputes incurring $1.4 mil- ing loss carryforwards remain at December 31,
lion in net settlement and legal expenses. 2001. Their use is limited to future taxable
income of the Company. The carryforwards
During 1999, the Company incurred
expire in 2021. The Company established a
$2.3 million in costs associated with the exit of
valuation allowance against a portion of the
a plastic thermoforming facility.
net tax benefit associated with all carryfor-
wards and temporary differences at Decem-
8. Taxes on Income ber 31, 2001, as it is more likely than not that
these will not be fully utilized in the available
The components of the provision for in-
carryforward period. (See Note 19.)
come taxes attributable to continuing opera-
tions were as follows for the years ended
The difference between the federal statu-
December 31:
tory income tax rate and the Company’s effec-
tive income tax rate as a percentage of income
(thousands of dollars) 2001 2000 1999
from continuing operations is reconciled as
Current income tax expense
(benefit): follows:
U.S. federal. . . . . . . . . . . . $(13,978) $ (166) $19,233
Foreign . . . . . . . . . . . . . . 1,163 462 960 2001 2000 1999
State and local . . . . . . . . . (500) (59) 2,880
Federal statutory tax rate . . . 35.0% 35.0% 35.0%
Total . . . . . . . . . . . . . . . (13,315) 237 23,073
Increase (decrease) in rates
Deferred income tax
expense (benefit): resulting from:
U.S. federal. . . . . . . . . . . . (33,707) 1,135 (3,635)
State and local taxes, net . 3.3 1.0 3.0
State and local . . . . . . . . . (4,962) 187 (580)
Foreign . . . . . . . . . . . . . . . . (0.9) (2.2) 1.2
Total . . . . . . . . . . . . . . . (38,669) 1,322 (4,215)
Valuation allowance . . . . . (4.3) — —
Income tax benefit applied
to goodwill. . . . . . . . . . . . 11,541 843 600 Other . . . . . . . . . . . . . . . . . (0.9) 0.2 (0.1)
Total income tax provision
Effective income tax rate . . . 32.2% 34.0% 39.1%
(benefit) . . . . . . . . . . . . . . $(40,443) $2,402 $19,458
Foreign pre-tax income was $0.9 million, In 1999, the income tax expense or benefit
$2.5 million and $1.0 million in 2001, 2000 from discontinued operations differed from an
and 1999, respectively.
expense or benefit calculated using the federal
statutory tax rate primarily due to state income
Deferred tax liabilities (assets) are com-
prised of the following at December 31: taxes and the amortization of intangible assets.
Total income tax payments made by the
(thousands of dollars) 2001 2000
Company during the years ended December 31,
Property, equipment and 21
2001, 2000 and 1999 were $1.0 million,
intangibles . . . . . . . . . . . . . . $ 9,430 $17,559
Alltrista
$1.7 million and $23.2 million, respectively.
Other . . . . . . . . . . . . . . . . . . . . . 2,314 346
Gross deferred tax
9. Retirement and Other Employee
liabilities . . . . . . . . . . . . . . 11,744 17,905
Benefit Plans
Net operating loss. . . . . . . . . . (39,909) —
The Company has multiple defined contri-
Accounts receivable
bution retirement plans that qualify under sec-
allowances . . . . . . . . . . . . . . (388) (580)
tion 401(k) of the Internal Revenue Code. The
Inventory valuation. . . . . . . . (1,730) (1,312)
Company’s contributions to these retirement
Compensation and benefits. (4,010) (5,352)
plans were $1.5 million, $1.5 million and
Other . . . . . . . . . . . . . . . . . . . . . (1,351) (2,214)
$1.9 million, respectively, in the years ended
Gross deferred tax assets . . (47,388) (9,458) December 31, 2001, 2000 and 1999.
Valuation allowance . . . . . . . 5,395 —
The Company also maintains a defined
Net deferred tax liability
benefit pension plan for certain of its hourly
(asset). . . . . . . . . . . . . . . . . . . $(30,249) $ 8,447
employees. The components of net periodic