3. Scope of supply
ROTARY KILN FIRING EQUIPMENT
1 + 1 Novaflam burner for heavy oil firing
1 MY skid heavy oil regulating valve train
1 Primary air fan
1 Stand-by air fan (supply by SINOMA)
1 Emergency cooling air fan specification
1 Gas electric igniter
4. PRECALCINER FIRING EQUIPMENT
4 + 2 Calciner burners for oil firing
1 MY skid heavy oil valve train for flow regulation
and measuring
4 skid heavy oil valve train
5. FUEL OIL HEATING SYSTEM
1 loop low pressure regulating set for oil
2 Duplex pumps of oil high pressure pump
2 Heaters for heavy oil
4 Electrical heaters for heavy oil
Thermal oil storage : tank & 2 filling pumps
Thermal oil circulation : 2 circulating pumps,
1 Expansion tank
2 Thermal oil boiler with control cabinet
6. PUMPING ROOM (storage area)
2 circulating pumps for heavy oil low pressure
loop
2 transfer pumps for power plant
2 + 1 booster pumps for diesel oil low pressure
loop
7. 36 MW HOT GAS GENERATOR
1 Hot gas generator Diesel oil / HFO firing
1 ZV2 skid fuel oil valve train for flow regulation
and measuring
1 ZV2 oil gun with tips
2 HP pumps
1 electrical heater for heavy fuel oil
1 control cabinet
13. Connecting heavy oil and gas burner
Supply primary
air
Igniter gas
Supply gas igniter
Supply air igniter
Supply primary
heavy oil
Supply secondary
heavy oil
Cooling air jacket
gun oil
14. Gun MY burner for kiln &
calciner
Circuit Primary Circuit Secondary
Tip pulverizing
Jacket tube gun
15. Gun MY for burner
Circuit Primary
Circuit Secondary
Spray plate
Atomizer 1
Atomizer 2
Cap
Jacket tube
20. Igniter gas
Electrode detection of flame
Electrode ignition
Detector flame
Level detection flame
Light control
Light flame OK
Light red transformer
in progress
Transformer ignition
21. Train valve igniter gas
Filter gas
Pressure adjustment gas
Solenoide valve gas 1
Solenoide valve gas 2
Pressure gauje
Manual valve gas igniter
27. valves train MY burner kiln
Flow meter oil
Circuit Primary
Circuit Secondary Circuit air purging
Safety valves
Regulation valve
Manual valve
Adjust secondary
Inlet oil
Return oil
Filter oil
28. MY in circulating burner to stop
Manual valve circulating open
Manual valve close
Safety valves open
29. MY burner to stop
Circuit Primary
Circuit Secondary air compressed
Return heavy oil Inlet heavy oil
Safety valves close
30. valve train MY in operating
Flow meter oil
Circuit Primary
Circuit Secondary Circuit air purging
Safety valves open
Regulation valve
Manual valve
adjust secondary
Circulating
valve close
31. MY burner operating in manual
Flow meter oil
Circuit Primary
Circuit Secondary
Safety valves open
Manual valve adjust
primary
Manual valve
adjust secondary
Inlet oil
Return oil
Manual
valve close
32. MY in purging burner to stop
Primary in purging
Secondary in purging Supply air purging
Safety valves close
Valves purging open
33. Primary & cooling air fans kiln
Emergency air fan
Primary air fan
Automatic valve
emergency circuit
air
Automatic valve primary
circuit air
Primary
Stand-by air
fan
34. Primary air line : normal operation
Valve close
Automatic
valve open
Primary air
fan run
Emergency air
fan stop
Manual valve axial
Manual valve radial
Central air
35. Cooling air line : cooling operation
Primary air
fan stop
Emergency air
fan run
Automatic
valve close
Valve open
36. Calciner equipment
4 + 2 Calciner burners for heavy oil
1 MY heavy oil valve train
4 skid heavy oil valve train
44. End loop heavy oil regulation set
Automatic valve
Pressure transmitter
By-pass regulation manual
Supply oil from pump
Return oil tank
Pressure gauge
45. Regulation circulating loop heavy oil
Return oil to tank
Pressure loop oil
Automatic
regulation valve
By-pass valve close
Supply oil
Pressure transmetter
46. Regulation by manual valve
Return oil to tank
Pressure loop oil regulation off
order
Adjustment pressure with
by-pass manual valve
Manual valve close
47. Duplex HP pump oil : 40bar
Valve regulation pressure Pump HP heavy oil
Pump stand by
Pressure transmetter
Return oil to intlet
Supply oil from tank
48. HP pump regulation automatic
Valve regulation pressure
Manual valve regulation pressure
Valve open Outlet oil to heater
Supply oil
return oil
to intlet
HP Pump runing
49. HP pump regulation manual
Valve regulation pressure
Manual valve regulation pressure
Valve close Outlet oil to burner
Valve open
Supply oil
return oil
to intlet
HP Pump runing
51. Heating set : thermal oil line
Automatic valve
regulation temperature oil
Outlet thermal oil
Valve by pass close
Inlet thermal oil
Heater heavy oil
Outlet heavy oil
Intlet Heavy
oil
52. Heating set : thermal oil line
Automatic valve
regulation temperature oil
Outlet thermal oil
Intlet heavy oil from HP pump
Heater heavy oil 1
Outlet heavy oil
Heater heavy oil 2
Intlet thermal oil
54. Boiler thermal oil
Cabinet boiler
Flow control safety
Burner
Outlet thermal oil
Inlet thermal oil
HP pump
55. Boiler control panel
Pressure gauje outlet
Pressure gauje inlet
Control flow thermal oil 2
Control flow thermal oil 1
Adjust value thermal
oil cold > 0.07 bar
Adjust value thermal
oil hot > 0.27 bar
Control flow thermal oil 3
56. Boiler electric panel
Controler temperature
thermal oil Light safety fault boiler
Light operating boiler
Selector diesel
or heavy oil
58. Thermal oil : tank expension vessel
Pressure gauge
Level tank very high
Safety pressure high
Safety pressure low
Level tank low
Level tank very low
Level thermal oil
Level tank high
59. Filling pump thermal oil
Valve outlet tank
Valve filling plant
Filter
Pump filling
Valve inlet tank
60. Tank supply thermal oil
Level tank high
Level tank low
Level thermal oil in tank
61. Supply thermal oil in starting
Manual valve
by pass open
Kiln supply
Heater supply
Tank supply
Tracing supply
Purge oil
Temperature gauje
Pressure gauje
62. Supply thermal oil in operating
supply thermal
oil from boiler
Manual valve
by pass close
Kiln return
Return thermal
oil to pump
Heater return
Tank return Tracing return
64. Adjustment pressure air for
ignition burner kiln
Pressure gauge primary 70 mbar
Pressure gauge Central 50 mbar
Flamme Width 0 mm
65. Adjustment valves air before
ignition burner kiln
Manual valve central 50 mbar
Manual valve primary 70 mbar
Cooling air oil
gun 50%
Air Ignitor gas adjusting during
commissioning
67. Adjustment pressure air for
burner in product
Pressure gauge Primary >160 mbar
Flamme Width + 15 mm
Pressure gauge Central >100 mbar
Central position
10 mm
68. Adjustment valves air burner kiln
in product
Manual valve Central 100% open
Manual valve Primary 100% open
Cooling air oil gun 100% open
69. Heavy oil flow > 8500kg/hour
Kiln is hot
Kiln in product
Secondary air is > 1000 °C