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Lean Ofis Presentation

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Dr. Lutfi Apiliogullari
Dr. Lutfi Apiliogullari

Lean Ofis is an operational excellence solutions provider that helps clients improve productivity and flexibility in manufacturing. They offer three main services: 1) Lean transformations through implementing lean tools and creating strategic improvement plans. 2) Manufacturing system design including work stations, material handling systems, and visual management tools. 3) Lean innovative engineering such as designing poka-yoke machines, montage machines, and test machines. The goal is to help clients achieve operational excellence through lean practices and customized manufacturing solutions.

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Operational Excellence Solution Provider www.leanofis.com Work for your excellence info@.leanofis.com
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence What we do for your excellence ? Operational Excellence ( OpEx) Lean Transformation Manufacturing System Design Lean Innovative Engineering Lean Operations Management system Flexible manufacturing system design & Design and develop smart solutions for implementation. implementation with tubular system. montage, poka & yoke and testing process needs. Operations Management System Design Production Cell Design Production Machinery Design • Assessment of the plant • Work stations • Montage process machines • Current State / Future state VSM • Supermarkets • Montage poka & yoke machines • Strategic Road Map for improvement • Special Trolleys and flow racks • Test process machines • Implement latest lean tools • Warehouse Storage systems • Change the culture • Visual Inform. & Commu.Boards • Hot melt machines and applications • Develop Lean Leader • Andon Systems Productivity Flexibility Capability
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Road map for operational excellence…. Lean Transformation PERF. LEAN Assesment 5S KAIZEN PULL QAN TPM MNGMTİ ORG VISUAL VSM FLOW JIDOKA QRS P&L MNGMT Road Map STANDARD HEIJUNKA POKA & YOKE SMED PDCA Manufacturing System Design Special Visual Inf. Work Stations Supermarkets Andon Systems Trolleys Boards Lean Innovative Engineering Montage Poka & Yoke Test Machines Machines Machines Operational Excellence & Culture Transformation
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis implement latest lean tools into your value stream by doing workshop applications in GENBA together with know-how transfer in the area of Lean Operations Management. Operational processs assessment with 17 category processs Current State Analysis ( Value Stream Mapping) Future State Analysis Kaizen Game plan ( Improvement Road Map) Map) Implementation of Lean Tools for operational Excellence Work Place Organizations ( Standard , 5S, Visual Management) Establish continual flow ( Pull system, Kanban, SMED, Supermarket) Kanban, Implement Quality Assurance Network ( Jidoka, Poka & Yoke) Jidoka, Implement TPM and quick response system for operational availability Benc Bench marking for operations management
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis perform detailed assessment analysis to understand the operational excellence maturity and create strategic improvement plan for development. ( Hoshin Plan)
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis perform detailed assessment analysis to understand the operational excellence maturity and create strategic improvement plan for development. ( Hoshin Plan)
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis Implement latest lean tools into value stram by doing analyze and application together with the Plant Team in order to establish operational standards in all area of the chain. LEAN Pull Stop @ Production Abnormality Single Piece Six JIT Kaizen Jidoka Flow JIT Sigma Jidoka Autonomation Takt Time Production Heijunka Heijunka Level Loading Sequencing Value Stream Map, 5S , Supermarkets , SMED Foundation (VSM, 5 S, Standard, Supermarket, SMED)
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system Lean Ofis design and implement special and flexible smart solutions for the production cell. Tubular system (special pipe and connection items) provide flexibility for future engineering changes and capacity adjustments. Material Handling Systems for material flow and space optimization Supermarkets Flow rack trolleys Warehouse storage Process flow configuration system Single Work stations Special tooling's equipped work stations U shape Assembly lines Visual management and communication systems for information flow Special design panels and boards included necessary form
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system 3 mm 30 1 2 5 6 4
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system ( samples) Visual Management Clasical WS Flow Racks Tailor Made WS Communication Area Supermarket
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering Lean Ofis design and implement special smart solutions for your machinery needs such as poka&yoke machines, montage machines and test machines. Production Cell Machinery design Montage Poka & Yoke machines Test Machines Special needs equipments needs Plant configurations Factory lay-out solutions lay-
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering ( Process Flow) DESIGN FMEA VERIFY LAUNCH Technology Phsical Verification / Concept Production Selection Design Qualification Design Intent Customer needs Product requirement
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering ( Sample Poka & Yoke Machines)
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Lean Ofis The productivity has never become so important like today. “More and more with less and less” is the main topic of all companies nowadays. How could that be achieved? Our answer, as Lean Office, would be “Operational Excellence”. Increasing competition and recent economical crises in the world make productivity and efficiency in all business operations a major and critical issue for companies today. To be a good example not only in its field, but also in general in the business world, Operational processes and procedures must be designed thoroughly, Development program for the employees must be followed, Performance based and Lean management system must be applied, Lean office has been founded as a “change management and application” consulting company in Lean Ofis August 2008, Istanbul, Turkey. A consultant who is appreciated in business world, who; Pushes the LAG Danışmanlık ltd. customer towards making progress and motivates them Assumes a leadership role on behalf of the Beyaz köşk sokak, No:15 / 1 business owner Decreasing dependency of himself in time 34840 Küçükyalı - İstanbul As a principle in lean office rather than giving advice which is common in general consultancy practice, we implement the lean concept each and every processes in the operations. Tel 0 216 366 34 42 Fax: 0 216 366 34 62 Our mission is; to be a solution partner of our client in its operational excellence journey with info@leanofis.com implementations in the field together with your people, while our Lean Ofis consultants transfer www.leanofis.com their know-how and expertise, they also teach how to gain know-why culture when you are at work. Therefore, aiming customer intimacy and operational excellence in its consultancy services, Lean office is positioned itself much closer to you and your people while striving for the best all the time
Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Lütfi Apilioğulları Lütfi Apilioğulları, MBA Lean Ofis Funder / Principle Consultant Operations Management / Lean Six Sigma Tel 0 216 366 34 42 Fax: 0 216 366 34 62 Mobile 0 532 253 43 36 lutfi.apiliogullari@leanofis.com www.leanofis.com Apiliogullari has built a successful career based on his enriched experience gained in automotive, telecommunication and electronics industries both in national and international companies. He worked in various positions in these industries as an engineering manager, manufacturing manager, operations director, Lean manufacturing coordinator and Plant Manager. He worked together with Sensei's in the lean transformation and factory operations management a long time and has hands-on "Lean Six Sigma" experience in more than 350 kaizen applications in Turkey and abroad. As an expert in the areas of Toyota methodology in plant management, advanced level Lean & Six Sigma applications and change management, Apiliogullari wrote a book "Lean Transformation / Code of Productivity" which will be published by Sistem Publications on February 2010. He has Bachelors degree in Electrical Engineering, Dokuz Eylul University, Izmir and Master of Business Administration degree (MBA) from the same university. Apiliogullari is married with one children.

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Lean Ofis Presentation

  • 1. Operational Excellence Solution Provider www.leanofis.com Work for your excellence info@.leanofis.com
  • 2. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence What we do for your excellence ? Operational Excellence ( OpEx) Lean Transformation Manufacturing System Design Lean Innovative Engineering Lean Operations Management system Flexible manufacturing system design & Design and develop smart solutions for implementation. implementation with tubular system. montage, poka & yoke and testing process needs. Operations Management System Design Production Cell Design Production Machinery Design • Assessment of the plant • Work stations • Montage process machines • Current State / Future state VSM • Supermarkets • Montage poka & yoke machines • Strategic Road Map for improvement • Special Trolleys and flow racks • Test process machines • Implement latest lean tools • Warehouse Storage systems • Change the culture • Visual Inform. & Commu.Boards • Hot melt machines and applications • Develop Lean Leader • Andon Systems Productivity Flexibility Capability
  • 3. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Road map for operational excellence…. Lean Transformation PERF. LEAN Assesment 5S KAIZEN PULL QAN TPM MNGMTİ ORG VISUAL VSM FLOW JIDOKA QRS P&L MNGMT Road Map STANDARD HEIJUNKA POKA & YOKE SMED PDCA Manufacturing System Design Special Visual Inf. Work Stations Supermarkets Andon Systems Trolleys Boards Lean Innovative Engineering Montage Poka & Yoke Test Machines Machines Machines Operational Excellence & Culture Transformation
  • 4. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis implement latest lean tools into your value stream by doing workshop applications in GENBA together with know-how transfer in the area of Lean Operations Management. Operational processs assessment with 17 category processs Current State Analysis ( Value Stream Mapping) Future State Analysis Kaizen Game plan ( Improvement Road Map) Map) Implementation of Lean Tools for operational Excellence Work Place Organizations ( Standard , 5S, Visual Management) Establish continual flow ( Pull system, Kanban, SMED, Supermarket) Kanban, Implement Quality Assurance Network ( Jidoka, Poka & Yoke) Jidoka, Implement TPM and quick response system for operational availability Benc Bench marking for operations management
  • 5. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis perform detailed assessment analysis to understand the operational excellence maturity and create strategic improvement plan for development. ( Hoshin Plan)
  • 6. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis perform detailed assessment analysis to understand the operational excellence maturity and create strategic improvement plan for development. ( Hoshin Plan)
  • 7. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 1- Lean Transformation Lean Ofis Implement latest lean tools into value stram by doing analyze and application together with the Plant Team in order to establish operational standards in all area of the chain. LEAN Pull Stop @ Production Abnormality Single Piece Six JIT Kaizen Jidoka Flow JIT Sigma Jidoka Autonomation Takt Time Production Heijunka Heijunka Level Loading Sequencing Value Stream Map, 5S , Supermarkets , SMED Foundation (VSM, 5 S, Standard, Supermarket, SMED)
  • 8. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system Lean Ofis design and implement special and flexible smart solutions for the production cell. Tubular system (special pipe and connection items) provide flexibility for future engineering changes and capacity adjustments. Material Handling Systems for material flow and space optimization Supermarkets Flow rack trolleys Warehouse storage Process flow configuration system Single Work stations Special tooling's equipped work stations U shape Assembly lines Visual management and communication systems for information flow Special design panels and boards included necessary form
  • 9. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system 3 mm 30 1 2 5 6 4
  • 10. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 2- Manufacturing System Design with tubular system ( samples) Visual Management Clasical WS Flow Racks Tailor Made WS Communication Area Supermarket
  • 11. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering Lean Ofis design and implement special smart solutions for your machinery needs such as poka&yoke machines, montage machines and test machines. Production Cell Machinery design Montage Poka & Yoke machines Test Machines Special needs equipments needs Plant configurations Factory lay-out solutions lay-
  • 12. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering ( Process Flow) DESIGN FMEA VERIFY LAUNCH Technology Phsical Verification / Concept Production Selection Design Qualification Design Intent Customer needs Product requirement
  • 13. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence 3- Lean Innovative Engineering ( Sample Poka & Yoke Machines)
  • 14. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Lean Ofis The productivity has never become so important like today. “More and more with less and less” is the main topic of all companies nowadays. How could that be achieved? Our answer, as Lean Office, would be “Operational Excellence”. Increasing competition and recent economical crises in the world make productivity and efficiency in all business operations a major and critical issue for companies today. To be a good example not only in its field, but also in general in the business world, Operational processes and procedures must be designed thoroughly, Development program for the employees must be followed, Performance based and Lean management system must be applied, Lean office has been founded as a “change management and application” consulting company in Lean Ofis August 2008, Istanbul, Turkey. A consultant who is appreciated in business world, who; Pushes the LAG Danışmanlık ltd. customer towards making progress and motivates them Assumes a leadership role on behalf of the Beyaz köşk sokak, No:15 / 1 business owner Decreasing dependency of himself in time 34840 Küçükyalı - İstanbul As a principle in lean office rather than giving advice which is common in general consultancy practice, we implement the lean concept each and every processes in the operations. Tel 0 216 366 34 42 Fax: 0 216 366 34 62 Our mission is; to be a solution partner of our client in its operational excellence journey with info@leanofis.com implementations in the field together with your people, while our Lean Ofis consultants transfer www.leanofis.com their know-how and expertise, they also teach how to gain know-why culture when you are at work. Therefore, aiming customer intimacy and operational excellence in its consultancy services, Lean office is positioned itself much closer to you and your people while striving for the best all the time
  • 15. Lean Ofis : Operational Productivty in Manufacturing Work for your excellence Lütfi Apilioğulları Lütfi Apilioğulları, MBA Lean Ofis Funder / Principle Consultant Operations Management / Lean Six Sigma Tel 0 216 366 34 42 Fax: 0 216 366 34 62 Mobile 0 532 253 43 36 lutfi.apiliogullari@leanofis.com www.leanofis.com Apiliogullari has built a successful career based on his enriched experience gained in automotive, telecommunication and electronics industries both in national and international companies. He worked in various positions in these industries as an engineering manager, manufacturing manager, operations director, Lean manufacturing coordinator and Plant Manager. He worked together with Sensei's in the lean transformation and factory operations management a long time and has hands-on "Lean Six Sigma" experience in more than 350 kaizen applications in Turkey and abroad. As an expert in the areas of Toyota methodology in plant management, advanced level Lean & Six Sigma applications and change management, Apiliogullari wrote a book "Lean Transformation / Code of Productivity" which will be published by Sistem Publications on February 2010. He has Bachelors degree in Electrical Engineering, Dokuz Eylul University, Izmir and Master of Business Administration degree (MBA) from the same university. Apiliogullari is married with one children.