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Presentation. _ JKR Lawatan kilang HCPS

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Teow Beng Hur
Teow Beng Hur

This document provides information about a visit to an IBS factory, including the sequence of work for constructing a building using precast elements. The sequence involves 5 steps: 1) drawing conversion from 2D to 3D, 2) mould fabrication, 3) production which can be 7-9 units per day, 4) delivery through 4 options, and 5) installation in blocks. It emphasizes that IBS is a system, not individual machines, and discusses goals of speed, quality and reducing environmental impact through off-site precasting.

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Presentation. _ JKR Lawatan kilang HCPS
Presentation at Show Unit : IBS Sequence of Work
ProductionSequence
In-house Engineering & AccessoriesFabrication
PrecastStaircaseMouldInstallation& DismantleDemo : 5 Minutes
PrecastShearKey Beam One Cast with In-situ Column
Model of Load Bearing & Non-loadBearingWall
Training Unit Inspection ( Without Waterproofing , Roof Covering & Finishing – 9 Years)
Half Slab, Conduits & Wet JointModularMould
Question & Answer after Visiting Production, Engineering, Fabrication & Training Unit
WELCOME JKR Cawangan Kejuruteraan Awam & Struktur, Bahagian Pembangunan & Penyelidikan, Tingkat 19, Blok G Jalan Sultan Salahuddin 50480, Kuala Lumpur. Visit To IBS Factory IBS Superstructure In Malaysia 3 in 1 - 08 Dec 2016 -
Terima kasihdi atas penerimaan lawatanini. Sepertimana yang pihak puan sedia maklum, lawatanini bertujuan untuk mencari maklumat mengenai spesifikasi Inspection & Testing Plan (ITP)yang digunapakai olehpihak pembekal PRECAST.Olehitu, besarlahharapan kami sekiranya pihak puan dapat menyalurkan maklumat atauperkara yang berkaitan kepada pihak kami antaranya: 1. QAQC Plan (consistof ITP, Work Procedure & Inspection Form) 2. One sample of Quality/QAQC Report (monthly/quarterly etc) 3. References documentthat specifiedin ITP(specification, guidelines etc) All item above covers all process inconstructing building using precast item (manufacture, Storage, Handling and Transport, Assembly & Erection& connection) Kerjasama dan jasa baik pihak puan amatlah saya hargai dan diucapkan ribuan terima kasih. Sekian, terima kasih. “BERKHIDMAT UNTUK NEGARA” Saya yang menurut perintah, NORFARIZABINTI ISMAIL Penolong Pengarah, CawanganKejuruteraanAwam& Struktur, BahagianPembangunan& Penyelidikan, Tingkat19, Blok G JalanSultan Salahuddin 50480,Kuala Lumpur. Tel : 03-26189311
Presentation. _ JKR Lawatan kilang HCPS
Presentation. _ JKR Lawatan kilang HCPS
IMPORTANT Elements Required To Complete A Building Industrialised Building System ( IBS ) is a system not a machine or component Open System And Proprietary System Is A Technology
- If we talk about lowering house prices, what is the best way to do it ? - The best way is to buildhouses faster. - One of the ways is by using IndustrialBuildingSystems ( IBS ). Conventional vs HC Precast System Sdn Bhd Schedule of Rate - Single Storey Semi - D House Fast & Easy Cost Comparison ( .xls format ) Notes : Rate to be fill by you Rate that has been key in is automatically links to page 2 & page 3 - 800 ft2 : RM 23,688.00 ( ex-factory ) - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
- 800 ft2 : RM 23,688.00( ex-factory ) - PrecastElement : 88% ( off site ) - WetWork : 12% ( on site )
- 800 ft2 : RM 23,688.00 ( ex-factory ) - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
Presentation. _ JKR Lawatan kilang HCPS
Presentation. _ JKR Lawatan kilang HCPS
Presentation. _ JKR Lawatan kilang HCPS
Presentation. _ JKR Lawatan kilang HCPS
Presentation. _ JKR Lawatan kilang HCPS
Double Storey HC Precast System Drawing - 3D Superstructure ( Frame & Wall ) : - By HC Precast System 77 % 23 % Sub- Structure By Other : - Appointed By Client
INDUSTRIALISED BUILDING SYSTEM ( IBS ) is a system not a machine or component IMPORTANT ELEMENTS REQUIRED TO COMPLETE A BUILDING SEQUENCE OF WORK : 5 Steps & No Variation Order Step 1 Step 2 Step 3 Step 4 Step 5 Drawing Mould Production Delivery Installation Conversion Fabrication Numbering ( 2D to 3D ) ( Decide by Client ) Speed, Quality & Environment
Step 1 : Drawing Conversion 2D To 3D - 1 Month Original 2D To System 3D
Step 1 : Drawing Conversion 2D To 3D - 1 Month Original 2D To System 3D
Original Drawing To System Shop Drawing - 1 Step 1a : M & E Conversionoriginalto system shop drawing 1
Original Drawing To System Shop Drawing - 1 Step 1a : M & E Conversionoriginalto system shop drawing 2
Step 2 : Mould Fabrication - 1 Month 1. Designed by You 2. Coping 1 Cast 3. Chequer Plate ( Tiling ) 4. L shape Panel 5. Door Frame 1 Cast 6. Half Slab
Existing production 8 acres : 1,800 to 2,500 units of single storey ( 1000 ft2 ) per year Future development 13 acres :2,500 to 3,500 units of single storey ( 1000 ft2 ) per year SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
Every Truck Every 20m3 Casting & Leveling Mould Dismantling Rebound Hammer Test PanelLifting Vertical Curing 7days ProperStorage Yards Step 3 : Production( Decide by Client ) - 7 to 9 units / day
External transport to project Step 3a : Quality Control & Assurance Bay yard storage 7 daysPanel 18 hrs hoistG30 designmixed14 hrs hoist
Step 3b : Decide by Client - 7 to 9 units / day
Step 4 : Delivery ( 4 Options ) - Decide by Client
Step 4a : Delivery ( 4 Options ) - Decide by Client 1. Bay Yard to Block Yard 2. Bay Yard to Site yard (project) – Advance Casting 3. Storage Yard (factory) to Block Yard – Advance Casting 4. Storage Yard (factory) to Site Yard (project) – Advance Casting
Step 5 : Installation - Decide By Client Sequence Block by Block One TimeAdjustment
Step 5a : Installation - Numbering
1. Panel Guide 2. Panel Installation 3. Wall Prop installation 4. VerticalAdjust 5. Expending Cement 6. Rebar Installation Step 5b : Installation
Step 5b1 : Expanding Cement Motar
7. Mould Installation 8. Wet joint Casting 9. Mould Dismantling 10. Half Slab installation 11. Rebar Install 12. RC Flat Roof Casting Step 5c : Installation
Step 5d : Over View
No VariationOrder Absolutely no Variation Order (V.O) due to :- - No material wastage (minimal concreting at site) - Accurate estimation by 3D drawing of building precast elements -(wall, beam, staircase & partition ) compared to bricks, -reinforcement work and concreting at site.
Macro Economy & Green 1. One of the way to improve the Outflow of Currency is the utilization of Industrial Building System ( IBS ). “ IBS is a system which suit all architectural demands & not a machine or component “ 2. If we talk about lowering house prices, what is the best way to do it? The best way is to build houses faster and cheaper. One of the ways is by using Industrial Building Systems ( IBS ). 3. The low usage of IBS in Malaysia is due to the lack of enforcement besides other shortcoming of IBS adoption. If independent enforcement is based on the contracts awards, the usage of IBS will higher. 4. Industrialised Building System is a system not a machine or component. Responsibility of the building should not have many different mix system and manufacture products. 5. Q-Lassic or Conquas should be carried-out upon the completion of the superstructure works (frame & wall) instead of upon of completion finishing work. 6. System provider and manufacturer should provided installer of the building precast element. Same concept applies when we buy computer and hardware. 7. IBS Superstructure In Malaysia 3 in 1: HC PRECAST SYSTEM. - Load Bearing Wall + Modular Shear Keys Wet Joint + Box System. - Speed, Quality & Environment. - PrecastElement( off site ) 80% - Wet Work ( on site ) 20%
PROPOSE TO GOVERNMENT & PRIVATE DEVELOPER Invite industrialized building system provider with manufacturing facility ( flexibility to suit all architectural demands ) to participate to built the show unit with work below and superstructure without finishing for the Government & Private Developer to identify the system in terms of quality, speed and environment for supply in its development. -------------------------------------------------------------------------------------------------------------------------------- 1. Architect • Appointed by the Government & Private Developer. • Design of single storey bungalow of 1,000 ft2 ( affordable home ), up to superstructure without finishing. • With M&E requirement. • Wall finishing with plaster or skim coat only. • Door and window frame included except door leaf. • Ground floor without tiling. 2. Industrialized building system manufacturer have formed their BQ for superstructure ( in terms of wall area ) and to submit work program with sequence of work for record purposes. 3. Proper record by the Government & Private representative during construction, in terms of labour and machinery involved per day up to completion ( superstructure only ). 4. Conquas or QLassic consultant ( 2 ) engaged by the Government & Private Developer. 5. Cost Comparison for each Industrialized Building System Manufacturer by the Government & Private Developer ( for superstructure only ). Cost will be fixed for the selectedmanufacturer and supply to its development.
THANK YOU DESIGN BY YOU PRODUCE BY HC

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Presentation. _ JKR Lawatan kilang HCPS

  • 2. Presentation at Show Unit : IBS Sequence of Work
  • 4. In-house Engineering & AccessoriesFabrication
  • 6. PrecastShearKey Beam One Cast with In-situ Column
  • 7. Model of Load Bearing & Non-loadBearingWall
  • 8. Training Unit Inspection ( Without Waterproofing , Roof Covering & Finishing – 9 Years)
  • 9. Half Slab, Conduits & Wet JointModularMould
  • 10. Question & Answer after Visiting Production, Engineering, Fabrication & Training Unit
  • 11. WELCOME JKR Cawangan Kejuruteraan Awam & Struktur, Bahagian Pembangunan & Penyelidikan, Tingkat 19, Blok G Jalan Sultan Salahuddin 50480, Kuala Lumpur. Visit To IBS Factory IBS Superstructure In Malaysia 3 in 1 - 08 Dec 2016 -
  • 12. Terima kasihdi atas penerimaan lawatanini. Sepertimana yang pihak puan sedia maklum, lawatanini bertujuan untuk mencari maklumat mengenai spesifikasi Inspection & Testing Plan (ITP)yang digunapakai olehpihak pembekal PRECAST.Olehitu, besarlahharapan kami sekiranya pihak puan dapat menyalurkan maklumat atauperkara yang berkaitan kepada pihak kami antaranya: 1. QAQC Plan (consistof ITP, Work Procedure & Inspection Form) 2. One sample of Quality/QAQC Report (monthly/quarterly etc) 3. References documentthat specifiedin ITP(specification, guidelines etc) All item above covers all process inconstructing building using precast item (manufacture, Storage, Handling and Transport, Assembly & Erection& connection) Kerjasama dan jasa baik pihak puan amatlah saya hargai dan diucapkan ribuan terima kasih. Sekian, terima kasih. “BERKHIDMAT UNTUK NEGARA” Saya yang menurut perintah, NORFARIZABINTI ISMAIL Penolong Pengarah, CawanganKejuruteraanAwam& Struktur, BahagianPembangunan& Penyelidikan, Tingkat19, Blok G JalanSultan Salahuddin 50480,Kuala Lumpur. Tel : 03-26189311
  • 15. IMPORTANT Elements Required To Complete A Building Industrialised Building System ( IBS ) is a system not a machine or component Open System And Proprietary System Is A Technology
  • 16. - If we talk about lowering house prices, what is the best way to do it ? - The best way is to buildhouses faster. - One of the ways is by using IndustrialBuildingSystems ( IBS ). Conventional vs HC Precast System Sdn Bhd Schedule of Rate - Single Storey Semi - D House Fast & Easy Cost Comparison ( .xls format ) Notes : Rate to be fill by you Rate that has been key in is automatically links to page 2 & page 3 - 800 ft2 : RM 23,688.00 ( ex-factory ) - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
  • 17. - 800 ft2 : RM 23,688.00( ex-factory ) - PrecastElement : 88% ( off site ) - WetWork : 12% ( on site )
  • 18. - 800 ft2 : RM 23,688.00 ( ex-factory ) - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
  • 24. Double Storey HC Precast System Drawing - 3D Superstructure ( Frame & Wall ) : - By HC Precast System 77 % 23 % Sub- Structure By Other : - Appointed By Client
  • 25. INDUSTRIALISED BUILDING SYSTEM ( IBS ) is a system not a machine or component IMPORTANT ELEMENTS REQUIRED TO COMPLETE A BUILDING SEQUENCE OF WORK : 5 Steps & No Variation Order Step 1 Step 2 Step 3 Step 4 Step 5 Drawing Mould Production Delivery Installation Conversion Fabrication Numbering ( 2D to 3D ) ( Decide by Client ) Speed, Quality & Environment
  • 26. Step 1 : Drawing Conversion 2D To 3D - 1 Month Original 2D To System 3D
  • 27. Step 1 : Drawing Conversion 2D To 3D - 1 Month Original 2D To System 3D
  • 28. Original Drawing To System Shop Drawing - 1 Step 1a : M & E Conversionoriginalto system shop drawing 1
  • 29. Original Drawing To System Shop Drawing - 1 Step 1a : M & E Conversionoriginalto system shop drawing 2
  • 30. Step 2 : Mould Fabrication - 1 Month 1. Designed by You 2. Coping 1 Cast 3. Chequer Plate ( Tiling ) 4. L shape Panel 5. Door Frame 1 Cast 6. Half Slab
  • 31. Existing production 8 acres : 1,800 to 2,500 units of single storey ( 1000 ft2 ) per year Future development 13 acres :2,500 to 3,500 units of single storey ( 1000 ft2 ) per year SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
  • 32. SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
  • 33. SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
  • 34. SPEED ( step 3 to 5 ) : Decide by Client : Production , Delivery & Installation
  • 35. Every Truck Every 20m3 Casting & Leveling Mould Dismantling Rebound Hammer Test PanelLifting Vertical Curing 7days ProperStorage Yards Step 3 : Production( Decide by Client ) - 7 to 9 units / day
  • 36. External transport to project Step 3a : Quality Control & Assurance Bay yard storage 7 daysPanel 18 hrs hoistG30 designmixed14 hrs hoist
  • 37. Step 3b : Decide by Client - 7 to 9 units / day
  • 38. Step 4 : Delivery ( 4 Options ) - Decide by Client
  • 39. Step 4a : Delivery ( 4 Options ) - Decide by Client 1. Bay Yard to Block Yard 2. Bay Yard to Site yard (project) – Advance Casting 3. Storage Yard (factory) to Block Yard – Advance Casting 4. Storage Yard (factory) to Site Yard (project) – Advance Casting
  • 40. Step 5 : Installation - Decide By Client Sequence Block by Block One TimeAdjustment
  • 41. Step 5a : Installation - Numbering
  • 42. 1. Panel Guide 2. Panel Installation 3. Wall Prop installation 4. VerticalAdjust 5. Expending Cement 6. Rebar Installation Step 5b : Installation
  • 43. Step 5b1 : Expanding Cement Motar
  • 44. 7. Mould Installation 8. Wet joint Casting 9. Mould Dismantling 10. Half Slab installation 11. Rebar Install 12. RC Flat Roof Casting Step 5c : Installation
  • 45. Step 5d : Over View
  • 46. No VariationOrder Absolutely no Variation Order (V.O) due to :- - No material wastage (minimal concreting at site) - Accurate estimation by 3D drawing of building precast elements -(wall, beam, staircase & partition ) compared to bricks, -reinforcement work and concreting at site.
  • 47. Macro Economy & Green 1. One of the way to improve the Outflow of Currency is the utilization of Industrial Building System ( IBS ). “ IBS is a system which suit all architectural demands & not a machine or component “ 2. If we talk about lowering house prices, what is the best way to do it? The best way is to build houses faster and cheaper. One of the ways is by using Industrial Building Systems ( IBS ). 3. The low usage of IBS in Malaysia is due to the lack of enforcement besides other shortcoming of IBS adoption. If independent enforcement is based on the contracts awards, the usage of IBS will higher. 4. Industrialised Building System is a system not a machine or component. Responsibility of the building should not have many different mix system and manufacture products. 5. Q-Lassic or Conquas should be carried-out upon the completion of the superstructure works (frame & wall) instead of upon of completion finishing work. 6. System provider and manufacturer should provided installer of the building precast element. Same concept applies when we buy computer and hardware. 7. IBS Superstructure In Malaysia 3 in 1: HC PRECAST SYSTEM. - Load Bearing Wall + Modular Shear Keys Wet Joint + Box System. - Speed, Quality & Environment. - PrecastElement( off site ) 80% - Wet Work ( on site ) 20%
  • 48. PROPOSE TO GOVERNMENT & PRIVATE DEVELOPER Invite industrialized building system provider with manufacturing facility ( flexibility to suit all architectural demands ) to participate to built the show unit with work below and superstructure without finishing for the Government & Private Developer to identify the system in terms of quality, speed and environment for supply in its development. -------------------------------------------------------------------------------------------------------------------------------- 1. Architect • Appointed by the Government & Private Developer. • Design of single storey bungalow of 1,000 ft2 ( affordable home ), up to superstructure without finishing. • With M&E requirement. • Wall finishing with plaster or skim coat only. • Door and window frame included except door leaf. • Ground floor without tiling. 2. Industrialized building system manufacturer have formed their BQ for superstructure ( in terms of wall area ) and to submit work program with sequence of work for record purposes. 3. Proper record by the Government & Private representative during construction, in terms of labour and machinery involved per day up to completion ( superstructure only ). 4. Conquas or QLassic consultant ( 2 ) engaged by the Government & Private Developer. 5. Cost Comparison for each Industrialized Building System Manufacturer by the Government & Private Developer ( for superstructure only ). Cost will be fixed for the selectedmanufacturer and supply to its development.
  • 49. THANK YOU DESIGN BY YOU PRODUCE BY HC