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Presentation on Horizon group limited

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The document provides an overview of Horizon Group Ltd, a garment manufacturing factory in Bangladesh. It details the factory's production processes which include yarn dyeing, fabric dyeing, knitting, cutting, printing, sewing, finishing, and utility sections. It describes the machinery, production capacity, buyers, and sister organizations. It also discusses the factory's compliance policies and effluent treatment processes.

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A Presentation On Industrial Visit Group ltd
• Factory review • Organogram • Process flow chart • Fabric section process flow chart • Machine used in fabric section • Yarn Dyeing section • Fabric Dyeing section • Sweater Section • Garments section process flow chart • CAD(Computer Aided Design) • Cutting section • Printing section • Finishing • Other section • Utility • Waste Management • Compliance
Introduction • Factory Name : (Horizon Group ltd.) • Location : Mirzapur , Gazipur Sadar , Gazipur-1703, Bangladesh. • Specialty : Yarn Dyeing, Fabric Dyeing , Garments , Sweater , Lingrie etc. • Production Capacity : T-shirt – 750,000 pc’s/month Polo-shirt – 450,000 pc’s/month Fancy Polo/Sweat Shirt/Pant – 320,00 pc’s/month Fabrics – 360 Ton/month Sister organizations- • Horizon Fashion Wear Ltd • Textile Horizon Ltd • Horizon Lingerie Ltd • Shahaba Yarn Dyeing
Buyer Name Today Tomorrow Terranova Sandrys Trampoline Bulletine Dk Company Petitlem Boyz Hart KGS
Organogram:
knitting Yarn dyeing Fabric dyeing cutting Finishing printing Garments
Horizon Knit Composite ltd Fabric Dyeing Garment Sweater
• Do the primary stage before going to bulk production. • Make sample as following the buyer requirement. • To check the sample to fulfill the buyer requirement. • Inspect the fabric & yarn Dyeing Lab
Machine Used in Dyeing Section Package Dyeing Machine (8.5 ton / day) Hydro Extractor Tumble Dryer Winding M/C Name : Gofront Winding Machine Yarn Dyeing M/C Name : Coral Dyeing Machine M/C Origin : China
Receive Grey Yarn Soft Winding Scouring Bleaching Dyeing Washing Hydro extraction Drying Hard Winding
M/C Name: Circular Knitting machine (Single & Double Jersey) M/C Origin: Taiwan  Knitting Section
Circular Knitting Machine (21) Single Jersey(19) Normal Single Jersey (15) Single Jersey Fleece (2) Auto stripe Single Jersey (2) Double Jersey Rib(2) Machine Used in Fabric Section
Single & Double Jersey Circular Knitting Machine Workflow: Yarn in package form(Viscose, Cotton, Lycra, polyester) Place the yarn package in the creel Feeding the yarn Set the m/c as per design & GSM Knitting Withdraw the roll fabric and weighting Roll marking Inspection Dispatching Quality Issue: Brought good quality yarn Proper knitting
Sample Fabric Design Analysis Machine Selection Setting the machine for specific design Sample Knitting Sample Approval Bulk Production Fabric Inspection
Receive Grey Fabric Batching Scouring Bleaching Dyeing Washing Fabric Drying Ironing Packing Quality Check Quality Issue:  Proper fastness of yarn & fabric  Good appearance
 Fabric Dyeing Fabric Dyeing M/C Name: Winch Dyeing Machine M/C Origin : China  Some Sample of Dyed Yarn & Fabric
Merchandising CAD Sample Cutting Printing Sewing Finishing
CAD(Computer Aided Design) • Three Jobs Performed by CAD 1.Pattern Making 2.Pattern Grading 3.Marker Making
• Machine used in CAD 1.Pattern Cutter 2.Plotter 3.Digitizer
• Software used in CAD
Cutting Section 4 tasks are included here- Spreading Cutting Sticker Tagging Bundling
Spreading Hand Spreading Manual Spreading Truck Automatic Spreading Truck Cutting Straight Knife Band Knife Round Knife Manual Fabric Spreading Types M/C Name: Straight Knife Cutting Machine M/C Origin: China
Printing Section Printing Screen Printing Manual Screen Printing Automatic Screen Printing Block Printing M/C Name: Fabric Screen Printer M/C Origin: China
Embroidery • Functions of Embroidery M/C: • Art work from buyer • Input to software • Sample making & correction of problems if any • Approval from buyer • If approved then for bulk production M/C Name: YONTHN Embroidery M/C M/C Origin: Japan
• Garment parts are received from the cutting department • Parts assembling • Online & Offline quality audit • Table Inspection  Sewing Section M/C Name: PEGASUS Sewing M/C M/C Origin: China Quality Issue:  Proper sewing  Skilled worker  M/C maintaining
 Final Products(Garments)  Basic/Fashion knitwear  Sweater knitwear
Finishing Section • Six tasks are included here- Thread Trimming Thread Sucking Ironing Hang tag , price tag attaching Folding Packing & cartoning
Sweater • A jersey ,is a garment intended to cover the torso and arms • A jumper is either a pullover or a cardigan open at the front while pullovers do not. • In American English , a pullover may also be called a sweater.
Computerized Jacquard Machine Type- Jacquard No. of Machine- 300 Knitting Machine Cut – E18 Knitting product type – Sweater Knitting style – Flat Knitting Method- Double Needle style – Compound Needle
• Store 1. Fabric Store 2. Trims and Accessories Store • Maintenance Section • IE and Planning Section
Boiler (Cochran ) • Main boiler Motor • Feed Pump • Condenser Recovery Pump Capacity – 10 ton • No. of compressor – 2 • No. of Dryer – 2 • Brand – Ozen • Origin – Denmark Compressor Generator • Capacity - 1030KW 116KW & 196kW • No. of Generator - 03 • Type - Gas Generator • Brand - Bangla Cat, Volvo & Perkins
ETP (Effluent Treatment Plant) A process to convert waste water –which water is no longer needed or suitable for its most recent use- into an effluent that can be either returned to the water cycle with minimal environmental issues or reused.
 Major Pollutants • High suspended solids • Chemical oxygen demand • Colors • Acidity • Soluble substance • Heavy metals • Dye stuffs
 Treatment for Waste Water Process flow chart of effluent treatment with effluent treatment plant: Following is the basic structure of effluent treatment plant. Effluent from different manufacturing industry ↓ Primary Filtration ↓ Cooling and Mixing ↓ Neutralization (by acid or alkali) ↓ Chemical Co-agulation ↓ Settling and Separation of Sludge ↓ Pressure Filtration ↓ Discharge
Horizon Knit Composite Ltd maintain these types of working compliance --- • Compensation for holiday • Time care • Sexual harassment policy • Recruitment policy • Health and safety committee • Sufficient fire extinguisher • Safety guard • Child labor abolition policy
• canteen • Drinking water at least 4.5 ltr/day/employee • Separate toilet for men and women • No smoking signs • Emergency exit • Fire signs in both language
1. Md Zabed Hossain Id:16061120 Behind The Work

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Presentation on Horizon group limited

  • 2. • Factory review • Organogram • Process flow chart • Fabric section process flow chart • Machine used in fabric section • Yarn Dyeing section • Fabric Dyeing section • Sweater Section • Garments section process flow chart • CAD(Computer Aided Design) • Cutting section • Printing section • Finishing • Other section • Utility • Waste Management • Compliance
  • 3. Introduction • Factory Name : (Horizon Group ltd.) • Location : Mirzapur , Gazipur Sadar , Gazipur-1703, Bangladesh. • Specialty : Yarn Dyeing, Fabric Dyeing , Garments , Sweater , Lingrie etc. • Production Capacity : T-shirt – 750,000 pc’s/month Polo-shirt – 450,000 pc’s/month Fancy Polo/Sweat Shirt/Pant – 320,00 pc’s/month Fabrics – 360 Ton/month Sister organizations- • Horizon Fashion Wear Ltd • Textile Horizon Ltd • Horizon Lingerie Ltd • Shahaba Yarn Dyeing
  • 8. • Do the primary stage before going to bulk production. • Make sample as following the buyer requirement. • To check the sample to fulfill the buyer requirement. • Inspect the fabric & yarn Dyeing Lab
  • 9. Machine Used in Dyeing Section Package Dyeing Machine (8.5 ton / day) Hydro Extractor Tumble Dryer Winding M/C Name : Gofront Winding Machine Yarn Dyeing M/C Name : Coral Dyeing Machine M/C Origin : China
  • 10. Receive Grey Yarn Soft Winding Scouring Bleaching Dyeing Washing Hydro extraction Drying Hard Winding
  • 11. M/C Name: Circular Knitting machine (Single & Double Jersey) M/C Origin: Taiwan  Knitting Section
  • 12. Circular Knitting Machine (21) Single Jersey(19) Normal Single Jersey (15) Single Jersey Fleece (2) Auto stripe Single Jersey (2) Double Jersey Rib(2) Machine Used in Fabric Section
  • 13. Single & Double Jersey Circular Knitting Machine Workflow: Yarn in package form(Viscose, Cotton, Lycra, polyester) Place the yarn package in the creel Feeding the yarn Set the m/c as per design & GSM Knitting Withdraw the roll fabric and weighting Roll marking Inspection Dispatching Quality Issue: Brought good quality yarn Proper knitting
  • 14. Sample Fabric Design Analysis Machine Selection Setting the machine for specific design Sample Knitting Sample Approval Bulk Production Fabric Inspection
  • 15. Receive Grey Fabric Batching Scouring Bleaching Dyeing Washing Fabric Drying Ironing Packing Quality Check Quality Issue:  Proper fastness of yarn & fabric  Good appearance
  • 16.  Fabric Dyeing Fabric Dyeing M/C Name: Winch Dyeing Machine M/C Origin : China  Some Sample of Dyed Yarn & Fabric
  • 18. CAD(Computer Aided Design) • Three Jobs Performed by CAD 1.Pattern Making 2.Pattern Grading 3.Marker Making
  • 19. • Machine used in CAD 1.Pattern Cutter 2.Plotter 3.Digitizer
  • 21. Cutting Section 4 tasks are included here- Spreading Cutting Sticker Tagging Bundling
  • 22. Spreading Hand Spreading Manual Spreading Truck Automatic Spreading Truck Cutting Straight Knife Band Knife Round Knife Manual Fabric Spreading Types M/C Name: Straight Knife Cutting Machine M/C Origin: China
  • 23. Printing Section Printing Screen Printing Manual Screen Printing Automatic Screen Printing Block Printing M/C Name: Fabric Screen Printer M/C Origin: China
  • 24. Embroidery • Functions of Embroidery M/C: • Art work from buyer • Input to software • Sample making & correction of problems if any • Approval from buyer • If approved then for bulk production M/C Name: YONTHN Embroidery M/C M/C Origin: Japan
  • 25. • Garment parts are received from the cutting department • Parts assembling • Online & Offline quality audit • Table Inspection  Sewing Section M/C Name: PEGASUS Sewing M/C M/C Origin: China Quality Issue:  Proper sewing  Skilled worker  M/C maintaining
  • 26.  Final Products(Garments)  Basic/Fashion knitwear  Sweater knitwear
  • 27. Finishing Section • Six tasks are included here- Thread Trimming Thread Sucking Ironing Hang tag , price tag attaching Folding Packing & cartoning
  • 28. Sweater • A jersey ,is a garment intended to cover the torso and arms • A jumper is either a pullover or a cardigan open at the front while pullovers do not. • In American English , a pullover may also be called a sweater.
  • 29. Computerized Jacquard Machine Type- Jacquard No. of Machine- 300 Knitting Machine Cut – E18 Knitting product type – Sweater Knitting style – Flat Knitting Method- Double Needle style – Compound Needle
  • 30. • Store 1. Fabric Store 2. Trims and Accessories Store • Maintenance Section • IE and Planning Section
  • 31. Boiler (Cochran ) • Main boiler Motor • Feed Pump • Condenser Recovery Pump Capacity – 10 ton • No. of compressor – 2 • No. of Dryer – 2 • Brand – Ozen • Origin – Denmark Compressor Generator • Capacity - 1030KW 116KW & 196kW • No. of Generator - 03 • Type - Gas Generator • Brand - Bangla Cat, Volvo & Perkins
  • 32. ETP (Effluent Treatment Plant) A process to convert waste water –which water is no longer needed or suitable for its most recent use- into an effluent that can be either returned to the water cycle with minimal environmental issues or reused.
  • 33.  Major Pollutants • High suspended solids • Chemical oxygen demand • Colors • Acidity • Soluble substance • Heavy metals • Dye stuffs
  • 34.  Treatment for Waste Water Process flow chart of effluent treatment with effluent treatment plant: Following is the basic structure of effluent treatment plant. Effluent from different manufacturing industry ↓ Primary Filtration ↓ Cooling and Mixing ↓ Neutralization (by acid or alkali) ↓ Chemical Co-agulation ↓ Settling and Separation of Sludge ↓ Pressure Filtration ↓ Discharge
  • 35. Horizon Knit Composite Ltd maintain these types of working compliance --- • Compensation for holiday • Time care • Sexual harassment policy • Recruitment policy • Health and safety committee • Sufficient fire extinguisher • Safety guard • Child labor abolition policy
  • 36. • canteen • Drinking water at least 4.5 ltr/day/employee • Separate toilet for men and women • No smoking signs • Emergency exit • Fire signs in both language
  • 37. 1. Md Zabed Hossain Id:16061120 Behind The Work