The document provides an overview of Horizon Group Ltd, a garment manufacturing factory in Bangladesh. It details the factory's production processes which include yarn dyeing, fabric dyeing, knitting, cutting, printing, sewing, finishing, and utility sections. It describes the machinery, production capacity, buyers, and sister organizations. It also discusses the factory's compliance policies and effluent treatment processes.
8. • Do the primary stage before going to bulk
production.
• Make sample as following the buyer requirement.
• To check the sample to fulfill the buyer
requirement.
• Inspect the fabric & yarn
Dyeing Lab
9. Machine Used in Dyeing Section
Package Dyeing Machine (8.5 ton / day)
Hydro Extractor
Tumble Dryer
Winding M/C Name : Gofront Winding Machine
Yarn Dyeing M/C Name : Coral Dyeing Machine
M/C Origin : China
13. Single & Double Jersey Circular Knitting Machine Workflow:
Yarn in package form(Viscose, Cotton, Lycra, polyester)
Place the yarn package in the creel
Feeding the yarn
Set the m/c as per design & GSM
Knitting
Withdraw the roll fabric and weighting
Roll marking
Inspection
Dispatching
Quality Issue:
Brought good quality yarn
Proper knitting
14. Sample Fabric
Design Analysis
Machine Selection
Setting the machine for specific design
Sample Knitting
Sample Approval
Bulk Production
Fabric Inspection
24. Embroidery
• Functions of Embroidery M/C:
• Art work from buyer
• Input to software
• Sample making & correction of problems
if any
• Approval from buyer
• If approved then for bulk production
M/C Name: YONTHN Embroidery M/C
M/C Origin: Japan
25. • Garment parts are received from the cutting department
• Parts assembling
• Online & Offline quality audit
• Table Inspection
Sewing Section
M/C Name: PEGASUS Sewing M/C
M/C Origin: China
Quality Issue:
Proper sewing
Skilled worker
M/C maintaining
27. Finishing Section
• Six tasks are included here-
Thread
Trimming
Thread
Sucking
Ironing Hang tag ,
price tag
attaching
Folding
Packing &
cartoning
28. Sweater
• A jersey ,is a garment intended to cover the torso
and arms
• A jumper is either a pullover or a cardigan open at
the front while pullovers do not.
• In American English , a pullover may also be called a
sweater.
30. • Store
1. Fabric Store
2. Trims and Accessories Store
• Maintenance Section
• IE and Planning Section
31. Boiler (Cochran )
• Main boiler Motor
• Feed Pump
• Condenser Recovery Pump
Capacity – 10 ton
• No. of compressor – 2
• No. of Dryer – 2
• Brand – Ozen
• Origin – Denmark
Compressor Generator
• Capacity - 1030KW 116KW &
196kW
•
No. of Generator - 03
•
Type - Gas Generator
•
Brand - Bangla Cat, Volvo &
Perkins
32. ETP (Effluent Treatment Plant)
A process to convert waste
water –which water is no
longer needed or suitable for
its most recent use- into an
effluent that can be either
returned to the water cycle
with minimal environmental
issues or reused.
33. Major Pollutants
• High suspended solids
• Chemical oxygen demand
• Colors
• Acidity
• Soluble substance
• Heavy metals
• Dye stuffs
34. Treatment for Waste Water
Process flow chart of effluent treatment with effluent treatment plant: Following is the basic
structure of effluent treatment plant.
Effluent from different manufacturing industry
↓
Primary Filtration
↓
Cooling and Mixing
↓
Neutralization (by acid or alkali)
↓
Chemical Co-agulation
↓
Settling and Separation of Sludge
↓
Pressure Filtration
↓
Discharge
35. Horizon Knit Composite Ltd maintain these types
of working compliance ---
• Compensation for holiday
• Time care
• Sexual harassment policy
• Recruitment policy
• Health and safety committee
• Sufficient fire extinguisher
• Safety guard
• Child labor abolition policy
36. • canteen
• Drinking water at least 4.5
ltr/day/employee
• Separate toilet for men and women
• No smoking signs
• Emergency exit
• Fire signs in both language
37. 1. Md Zabed Hossain Id:16061120
Behind The Work