This document discusses Ingersoll Rand refrigerated dryers. It describes the key features of their dryers including stainless steel heat exchangers that provide high efficiency heat transfer and low pressure drop. It also emphasizes the reliability of the dryers through minimal downtime and maintenance needs. The document provides specifications for their different dryer models ranging from 200 to 8,000 SCFM capacities.
2. 2 Refrigerated Dryers
Non-cycling Refrigerated Dryers...Delivering
Ingersoll Rand’s refrigerated dryers deliver
the reliability and quality behind our renowned
100+ year reputation.
The Reliability Imperative
At Ingersoll Rand, equipment reliability is
paramount to our design and manufacturing.
Not only does our line of refrigerated dryers reflect
our stringent quality standards, but with minimal
downtime and almost non-existent maintenance,
these dryers deliver highly affordable reliability
that our customers can count on year after year.
High quality design and component selection are
the key to our dryers’ unmatched reliability.
A refrigeration system and heat exchanger combine
to cool compressed air as it passes through the
dryer. Cooling causes moisture and contamination
to condense so they can be removed from the air
stream via a high efficiency separator, and then
automatically discharged through a disposal drain.
The stainless steel precooler/reheater improves
efficiency by reducing the refrigeration compressor
power and also warming the outlet air to eliminate
pipe sweating. Dryer components are carefully
sized and matched to ensure consistent dew point
at full or partial loading and in all ambient conditions.
IngersollRand
3. 3Refrigerated Dryers
Affordable Reliability
A Heat Exchanger Like No Other
The foundation of our dryers’ value, reliability and productivity is our
patented stainless steel heat exchangers. Designed and manufactured
specifically for compressed air drying, these high efficiency heat exchangers
deliver a high heat transfer coefficient and the lowest pressure drop in the
industry. A multi-path flow area that is 3-5 times that of an equivalent
copper tube exchanger, combined with our unique continuous self-cleaning
action, minimize fouling potential. What’s more, the use of corrosion-
resistant 304L stainless steel provides the kind of long-term durability in
hostile environments you just can’t get with copper or other metals.
Corrosion-resistant 304L stainless
steel is used in all the dryer’s heat
exchangers, providing durability in
environments unsuitable for copper
or other metals.
100% stainless steel
construction permits optimal
heat transfer, resulting in a
consistent pressure dew point.
An innovative corrugated and folded
stainless steel panel is retained
between two stainless steel shells
that are welded together to form a
unitized heat exchanger. This design
ensures reliability through the
elimination of dissimilar metals and
tube-in-tube chaffing, which are
common causes of heat exchanger
leaks and failures.
Heat exchangers combine a high
heat transfer coefficient with
unmatched low pressure drop.
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4. Performance Driven Benefits
Our refrigerated dryers provide the features and benefits
that give you the reliability, quality and performance
that you need from your compressed air system.
Quiet Compressor
Highest quality, fully hermetic compressor
offers quiet, reliable operation
Superior Heat Exchanger
100% Stainless steel heat exchanger delivers
superior heat transfer, lowest pressure drop
and extreme reliability
Highly Efficient Separator
High efficiency separator removes moisture
for all applications, even under partial
load conditions
Clog Resistant Condensate Drain
Adjustable electric condensate drain with
large port resists clogging
High Quality Enclosure
Full cabinet made from heavy gauge steel,
powder coated to yield a durable finish
Large Condensers
Generously-sized condensers precisely
positioned to avoid any accumulation of
dust or debris
Designing and building the highest performance refrigerated dryers
in the industry requires a unique set of engineering, manufacturing
and testing capabilities...ones that only Ingersoll Rand can deliver.
Our dryers integrate a unique combination of components and
features that ensures maximum productivity and longest service life.
From our patented stainless steel heat exchangers to our unique
refrigeration system, Ingersoll Rand refrigerated dryers are simply
unsurpassed in both quality and performance.
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5. Efficient Precooler/Re-heater
Precooler/reheater assures that exiting
compressed air is conditioned while energy
costs are decreased by reducing the initial
heat load
Advanced Digital Controls
Advanced, easy-to-use digital controls
for real time monitoring, trouble-free
operation and remote connection
Easy Access Refrigeration Valves
Refrigeration service valves for easy
maintenance
Eco-friendly Refrigerant
Environmentally friendly R404A refrigerant
meets all regulations and standards
Dew Point Control
Hot gas bypass ensures precise, constant
dew point control
Robust Packaging
Designed and constructed to minimize the
likelihood of shipping damage
I Simple and easily read interface with LED
indication
I Digital display of evaporator temperature
available at a glance to ensure optimal dryer
performance
I Automatic dryer restart in the event of a
sudden loss of power
I Adjustable condensate drain parameters
I Microprocessor control constantly monitors
dryer functions and provides alarms to
minimize dryer downtime
Controller for models D340IN to D1360IN
Controller for D1700IN to D13600IN
I Backlit LCD with integrated keypad allows
viewing of dryer parameters regardless of
environmental lighting
I MODBUS compatible remote communication
via RS232 port
I Remote alarm contact available and remote
start/stop ready
I Advanced diagnostic memory with failure
code storage
Microprocessor Control
These easy-to-use controllers automatically
manage dryer operation for optimum air
treatment and for maximum energy efficiency.
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Large Capacity Non-cycling Dryers
Large capacity dryers (3,250-8,000 SCFM)
feature multiple air treatment modules with
common inlet and outlet air headers. Air
connections can be made to either end of the
headers for enhanced installation flexibility.
6. Ingersoll Rand...At Your Service
No matter where your facility is located, Ingersoll Rand
is committed to serving you 24 hours a day, seven days
a week. Available to support you with innovative and
cost-effective service solutions that will keep you
running at peak performance.
Count on Ingersoll Rand for
All Your Air System Requirements
Air Quality
• Filtration
• Dryers
• Point-of-use air treatment
• Air sampling test kits
• Dew point meters
Environmental
• Condensate management
• Lubricants
• Water filtration
Installation
• SimplAir piping system
• Fusible disconnects
• Intelliflow system pressure control
• Drains
Maintenance
• Hard parts
• Consumables
• Service contracts
Power Management
• Variable speed drives
• Line reactors
• System controllers
• Safety switches
Energy Efficiency
• System air pressure controllers
• Automated air system controls
• No-loss drains
• System audits
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PackageCare is a service contract
designed to help customers get the
most out of their air system investment.
Whether it’s Ingersoll Rand equipment
or a competitor’s, a new compressor
or used, with PackageCare
customers get hassle-free system
reliability, backed by the most
comprehensive service program in
the industry. We’re the only OEM
in the industry offering this type of
service coverage.
7. Specifying the Exact Dryer You Need
Ingersoll Rand makes it easy for you to specify the refrigerated
dryer that best meets your precise application needs.
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Ingersoll Rand offers industry-leading products and solutions that enable
businesses around the world to reduce energy consumption and costs and
decrease harmful environmental emissions. From air compressors that reduce
energy consumption to electric-powered golf cars with near-zero emissions,
Ingersoll Rand provides the knowledge, experience and solutions to help our
clients achieve their sustainability goals.
Refrigerated Dryer Performance
Pressure Operating Shipping
Capacity Drop Power Width Depth Height Weight Air In/Out
Model scfm m3
/min psig bar g kW in mm in mm in mm lb kg in
D340IN 200 5.7 1.6 0.11 1.7 28 711 33 838 40 1,016 325 147 1.5 MPT
D420IN 250 7.1 2.0 0.14 1.6 28 711 33 838 40 1,016 340 154 1.5 MPT
D510IN 300 8.5 2.0 0.14 2.1 28 711 33 838 40 1,016 375 170 2 MPT
D680IN 400 11.3 2.9 0.20 3.5 28 711 33 838 40 1,016 375 170 2 MPT
D850IN 500 14.2 2.9 0.20 3.6 42 1,067 42 1,067 62 1,575 950 431 3 MPT
D1020IN 600 17.0 3.0 0.21 4.5 42 1,067 42 1,067 62 1,575 950 431 3 MPT
D1190IN 700 19.8 2.7 0.19 5.4 42 1,067 42 1,067 62 1,575 1,050 476 3 MPT
D1360IN 800 22.7 3.0 0.21 5.6 42 1,067 42 1,067 62 1,575 1,050 476 3 MPT
D1700IN 1,000 28.3 2.4 0.17 6.5 32 813 76 1,930 69 1,753 1,700 771 4 FLG
D2040IN 1,200 34.0 3.1 0.21 9.5 32 813 76 1,930 69 1,753 1,725 782 4 FLG
D2720IN 1,600 45.3 3.3 0.23 11.3 32 813 76 1,930 69 1,753 1,800 816 4 FLG
D3400IN 2,000 56.6 3.5 0.24 13.8 36 914 91 2,311 91 2,311 2,450 1,111 6 FLG
D4080IN 2,400 68.0 4.8 0.33 16.2 36 914 91 2,311 91 2,311 2,500 1,134 6 FLG
D5525IN 3,250 92.1 3.4 0.23 22.6 77 1,956 92 2,337 100 2,540 4,800 2,177 8 FLG
D6800IN 4,000 113.3 3.5 0.24 27.6 77 1,956 92 2,337 100 2,540 5,000 2,268 8 FLG
D8160IN 4,800 136.0 4.8 0.33 32.4 77 1,956 92 2,337 100 2,540 5,500 2,495 8 FLG
D10200IN 6,000 170.0 2.6 0.18 41.4 110 2,794 92 2,337 101 2,565 7,500 3,402 10 FLG
D13600IN 8,000 226.7 3.5 0.24 55.2 141 3,581 92 2,337 102 2,591 9,000 4,082 12 FLG
Performance data obtained per ISO 7183, table 2, option A2
Maximum working pressure: D340IN to D1360IN, 300 psig; D1700IN to D13600IN, 220 psig
Operating power is based on nominal conditions
Available voltages: 460/3/60 - all models; 575/3/60 - all models; 230/3/60 - D340IN to D1700IN; 230/1/60 - D340IN
Pressure drop +/- 0.5 psig